|
|
Current understanding and applications of the cold sintering process |
Tong Yu1, Jiang Cheng2, Lu Li2, Benshuang Sun3, Xujin Bao1, Hongtao Zhang1() |
1. Department of Materials, Loughborough University, Loughborough, LE11 3TU, UK 2. Research Institute for New Materials Technology, Chongqing University of Arts and Sciences, Chongqing 402160, China 3. Henan Province Industrial Technology Research Institute of Resources and Materials, Zhengzhou University, Zhengzhou 450001, China |
|
|
Abstract In traditional ceramic processing techniques, high sintering temperature is necessary to achieve fully dense microstructures. But it can cause various problems including warpage, overfiring, element evaporation, and polymorphic transformation. To overcome these drawbacks, a novel processing technique called “cold sintering process (CSP)” has been explored by Randall et al. CSP enables densification of ceramics at ultra-low temperature (≤300°C) with the assistance of transient aqueous solution and applied pressure. In CSP, the processing conditions including aqueous solution, pressure, temperature, and sintering duration play critical roles in the densification and properties of ceramics, which will be reviewed. The review will also include the applications of CSP in solid-state rechargeable batteries. Finally, the perspectives about CSP is proposed.
|
Keywords
cold sintering process
processing variables
solid-state rechargeable batteries
|
Corresponding Author(s):
Hongtao Zhang
|
Just Accepted Date: 21 August 2019
Online First Date: 18 October 2019
Issue Date: 04 December 2019
|
|
1 |
J Guo, H Guo, A L Baker, M T Lanagan, E R Kupp, G L Messing, C A Randall. Cold sintering: A paradigm shift for processing and integration of ceramics. Angewandte Chemie International Edition, 2016, 55(38): 11457–11461
https://doi.org/10.1002/anie.201605443
|
2 |
H Guo, A Baker, J Guo, C A Randall. Cold sintering process: A novel technique for low-temperature ceramic processing of ferroelectrics. Journal of the American Ceramic Society, 2016, 99(11): 3489–3507
https://doi.org/10.1111/jace.14554
|
3 |
D Richerson, D W Richerson, W E Lee. Modern Ceramic Engineering: Properties, Processing, and Use in Design. Roca Rato: CRC Press, 2005, 7–19
|
4 |
J Zhang, W Zhang, E Zhao, H J Jacques. Study of high-density AZO ceramic target. Materials Science in Semiconductor Processing, 2011, 14(3–4): 189–192
https://doi.org/10.1016/j.mssp.2011.02.004
|
5 |
L Y Han, Y C Shu. Study of large-scale aluminium-doped zinc oxide ceramic targets prepared by slip casting. Advances in Materials Science and Engineering, 2016, 2016: 6410848
https://doi.org/10.1155/2016/6410848
|
6 |
Y H Chou, J L H Chau, W L Wang, C S Chen, S H Wang, C C Yang. Preparation and characterization of solid-state sintered aluminum-doped zinc oxide with different alumina contents. Bulletin of Materials Science, 2011, 34(3): 477–482
https://doi.org/10.1007/s12034-011-0112-6
|
7 |
O Guillon, J Gonzalez-Julian, B Dargatz, T Kessel, G Schierning, J Räthel, M Herrmann. Field-assisted sintering technology/spark plasma sintering: Mechanisms, materials, and technology developments. Advanced Engineering Materials, 2014, 16(7): 830–849
https://doi.org/10.1002/adem.201300409
|
8 |
M Kikuchi, T Kato, K Ohkura, N Ayai, J Fujikami, K Fujino, S Kobayashi, E Ueno, K Yamazaki, S Yamade, et al. Recent development of drastically innovative BSCCO wire (DI-BISCCO). Physica C: Superconductivity and Its Applications, 2006, 445-448: 717–721
https://doi.org/10.1016/j.physc.2006.06.014
|
9 |
M L Gu, H Xu, J Zhang, Z Wei, A Xu. Influence of hot pressing sintering temperature and time on microstructure and mechanical properties of TiB2/TiN tool material. Materials Science and Engineering A, 2012, 545: 1–5
https://doi.org/10.1016/j.msea.2012.03.002
|
10 |
R E Jaeger, L Egerton. Hot pressing of potassium-sodium niobates. Journal of the American Ceramic Society, 1962, 45(5): 209–213
https://doi.org/10.1111/j.1151-2916.1962.tb11127.x
|
11 |
A S Helle, K E Easterling, M F Ashby. Hot-isostatic pressing diagrams: New developments. Acta Metallurgica, 1985, 33(12): 2163–2174
https://doi.org/10.1016/0001-6160(85)90177-4
|
12 |
H V Atkinson, S Davies. Fundamental aspects of hot isostatic pressing: An overview. Metallurgical and Materials Transactions. A, Physical Metallurgy and Materials Science, 2000, 31(12): 2981–3000
https://doi.org/10.1007/s11661-000-0078-2
|
13 |
M Cologna, B Rashkova, R Raj. Flash sintering of nanograin zirconia in<5 s at 850°C. Journal of the American Ceramic Society, 2010, 93(11): 3556–3559
https://doi.org/10.1111/j.1551-2916.2010.04089.x
|
14 |
M Cologna, A L G Prette, R Raj. Flash-sintering of cubic yttria-stabilized zirconia at 750°C for possible use in SOFC manufacturing. Journal of the American Ceramic Society, 2011, 94(2): 316–319
https://doi.org/10.1111/j.1551-2916.2010.04267.x
|
15 |
Z A Munir, U Anselmi-Tamburini, M Ohyanagi. The effect of electric field and pressure on the synthesis and consolidation of materials: A review of the spark plasma sintering method. Journal of Materials Science, 2006, 41(3): 763–777
https://doi.org/10.1007/s10853-006-6555-2
|
16 |
J F Li, K Wang, B P Zhang, L M Zhang. Ferroelectric and piezoelectric properties of fine-grained Na0.5K0.5NbO3 lead-free piezoelectric ceramics prepared by spark plasma sintering. Journal of the American Ceramic Society, 2006, 89(2): 706–709
https://doi.org/10.1111/j.1551-2916.2005.00743.x
|
17 |
M Oghbaei, O Mirzaee. Microwave versus conventional sintering: A review of fundamentals, advantages and applications. Journal of Alloys and Compounds, 2010, 494(1-2): 175–189
https://doi.org/10.1016/j.jallcom.2010.01.068
|
18 |
D D Upadhyaya, A Ghosh, G K Dey, R Prasad, A K Suri. Microwave sintering of zirconia ceramics. Journal of Materials Science, 2001, 36(19): 4707–4710
https://doi.org/10.1023/A:1017966703650
|
19 |
J Jiang, L Chen, S Bai, Q Yao, Q Wang. Thermoelectric properties of textured p-type (Bi,Sb)2Te3 fabricated by spark plasma sintering. Scripta Materialia, 2005, 52(5): 347–351
https://doi.org/10.1016/j.scriptamat.2004.10.038
|
20 |
R Chaim, Z Shen, M Nygren. Transparent nanocrystalline MgO by rapid and low-temperature spark plasma sintering. Journal of Materials Research, 2004, 19(9): 2527–2531
https://doi.org/10.1557/JMR.2004.0334
|
21 |
E Zapata-Solvas, S Bonilla, P R Wilshaw, R I Todd. Preliminary investigation of flash sintering of SiC. Journal of the European Ceramic Society, 2013, 33(13-14): 2811–2816
https://doi.org/10.1016/j.jeurceramsoc.2013.04.023
|
22 |
M Ohyanagi, T Yamamoto, H Kitaura, Y Kodera, T Ishii, Z A Munir. Consolidation of nanostructured SiC with disorder-order transformation. Scripta Materialia, 2004, 50(1): 111–114
https://doi.org/10.1016/j.scriptamat.2003.09.027
|
23 |
F K Van Dijen, E Mayer. Liquid phase sintering of silicon carbide. Journal of the European Ceramic Society, 1996, 16(4): 413–420
https://doi.org/10.1016/0955-2219(95)00129-8
|
24 |
D Sciti, A Bellosi. Effects of additives on densification, microstructure and properties of liquid-phase sintered silicon carbide. Journal of Materials Science, 2000, 35(15): 3849–3855
https://doi.org/10.1023/A:1004881430804
|
25 |
H Guo, J Guo, A Baker, C A Randall. Hydrothermal-assisted cold sintering process: A new guidance for low-temperature ceramic sintering. ACS Applied Materials & Interfaces, 2016, 8(32): 20909–20915
https://doi.org/10.1021/acsami.6b07481
|
26 |
H Guo, T J M Bayer, J Guo, A Baker, C A Randall. Cold sintering process for 8 mol-% Y2O3-stabilized ZrO2 ceramics. Journal of the European Ceramic Society, 2017, 37(5): 2303–2308
https://doi.org/10.1016/j.jeurceramsoc.2017.01.011
|
27 |
X Zhao, J Guo, K Wang, T Herisson De Beauvoir, B Li, C A Randall. Introducing a ZnO-PTFE (polymer) nanocomposite varistor via the cold sintering process. Advanced Engineering Materials, 2018, 20(7): 1700902
https://doi.org/10.1002/adem.201700902
|
28 |
J Guo, S S Berbano, H Guo, A L Baker, M T Lanagan, C A Randall. Cold sintering process of composites: Bridging the processing temperature gap of ceramic and polymer materials. Advanced Functional Materials, 2016, 26(39): 7115–7121
https://doi.org/10.1002/adfm.201602489
|
29 |
J A Liu, C H Li, J J Shan, J M Wu, R F Gui, Y S Shi. Preparation of high-density InGaZnO4 target by the assistance of cold sintering. Materials Science in Semiconductor Processing, 2018, 84: 17–23
https://doi.org/10.1016/j.mssp.2018.04.030
|
30 |
K Byrappa, M Yoshimura. Handbook of Hydrothermal Technology.Oxford: Elsevier, 2013, 29
|
31 |
M N Rahaman. Ceramic Processing. New York: CRC Press, 2017, 375–403
|
32 |
W B Hong, L Li, M Cao, X M Chen. Plastic deformation and effects of water in room-temperature cold sintering of NaCl microwave dielectric ceramics. Journal of the American Ceramic Society, 2018, 101(9): 4038–4043
https://doi.org/10.1111/jace.15572
|
33 |
F Bouville, A R Studart. Geologically-inspired strong bulk ceramics made with water at room temperature. Nature Communications, 2017, 8(1): 14655
https://doi.org/10.1038/ncomms14655
|
34 |
S Lewin. The Solubility Product Principle: An Introduction to Its Uses and Limitations. London: Interscience Publishers, 1960, 11–21
|
35 |
J H Seo, J Guo, H Guo, K Verlinde, D S B Heidary, R Rajagopalan, C A Randall. Cold sintering of a Li-ion cathode: LiFePO4-composite with high volumetric capacity. Ceramics International, 2017, 43(17): 15370–15374
https://doi.org/10.1016/j.ceramint.2017.08.077
|
36 |
J Gonzalez-Julian, K Neuhaus, M Bernemann, J Pereira da Silva, A Laptev, M Bram, O Guillon. Unveiling the mechanisms of cold sintering of ZnO at 250°C by varying applied stress and characterizing grain boundaries by Kelvin probe force microscopy. Acta Materialia, 2018, 144: 116–128
https://doi.org/10.1016/j.actamat.2017.10.055
|
37 |
P Bendale, S Venigalla, J R Ambrose, E D Verink Jr, J H Adair. Preparation of barium titanate films at 55°C by an electrochemical method. Journal of the American Ceramic Society, 1993, 76(10): 2619–2627
https://doi.org/10.1111/j.1151-2916.1993.tb03990.x
|
38 |
S Funahashi, J Guo, H Guo, K Wang, A L Baker, K Shiratsuyu, C A Randall. Demonstration of the cold sintering process study for the densification and grain growth of ZnO ceramics. Journal of the American Ceramic Society, 2017, 100(2): 546–553
https://doi.org/10.1111/jace.14617
|
39 |
H Guo, A Baker, J Guo, C A Randall. Protocol for ultralow-temperature ceramic sintering: An integration of nanotechnology and the cold sintering process. ACS Nano, 2016, 10(11): 10606–10614
https://doi.org/10.1021/acsnano.6b03800
|
40 |
D Wang, H Guo, C S Morandi, C A Randall, S Trolier-McKinstry. Cold sintering and electrical characterization of lead zirconate titanate piezoelectric ceramics. APL Materials, 2018, 6(1): 016101
https://doi.org/10.1063/1.5004420
|
41 |
J P Ma, X M Chen, W Q Ouyang, J Wang, H Li, J L Fang. Microstructure, dielectric, and energy storage properties of BaTiO3 ceramics prepared via cold sintering. Ceramics International, 2018, 44(4): 4436–4441
https://doi.org/10.1016/j.ceramint.2017.12.044
|
42 |
Y Hakuta, H Ura, H Hayashi, K Arai. Continuous production of BaTiO3 nanoparticles by hydrothermal synthesis. Industrial & Engineering Chemistry Research, 2005, 44(4): 840–846
https://doi.org/10.1021/ie049424i
|
43 |
T Yosenick. Synthesis and colloidal properties of anisotropic hydrothermal barium titanate. Dissertation for the Doctoral Degree. Pennsylvania: Pennsylvania State University, 2005, 16–20
|
44 |
R Boston, J Guo, S Funahashi, A L Baker, I M Reaney, C A Randall. Reactive intermedihate phase cold sintering in strontium titanate. RSC Advances, 2018, 8(36): 20372–20378
https://doi.org/10.1039/C8RA03072C
|
45 |
S S Berbano, J Guo, H Guo, M T Lanagan, C A Randall. Cold sintering process of Li1.5Al0.5Ge1.5(PO4)3 solid electrolyte. Journal of the American Ceramic Society, 2017, 100(5): 2123–2135
https://doi.org/10.1111/jace.14727
|
46 |
T Sato, M Shimada. Transformation of ceria-doped tetragonal zirconia polycrystals by annealing in water. American Ceramic Society Bulletin, 1985, 64(10): 1382–1384
|
47 |
H Guo, T J M Bayer, J Guo, A Baker, C A Randall. Current progress and perspectives of applying cold sintering process to ZrO2-based ceramics. Scripta Materialia, 2017, 136: 141–148
https://doi.org/10.1016/j.scriptamat.2017.02.004
|
48 |
H Leng, J Huang, J Nie, J Luo. Cold sintering and ionic conductivities of Na3.256Mg0.128Zr1.872Si2PO12 solid electrolytes. Journal of Power Sources, 2018, 391: 170–179
https://doi.org/10.1016/j.jpowsour.2018.04.067
|
49 |
N Neves, R Barros, E Antunes, J Calado, E Fortunato, R Martins, I Ferreira. Aluminum doped zinc oxide sputtering targets obtained from nanostructured powders: Processing and application. Journal of the European Ceramic Society, 2012, 32(16): 4381–4391
https://doi.org/10.1016/j.jeurceramsoc.2012.08.007
|
50 |
D Munz, T Fett. Ceramics: Mechanical Properties, Failure Behaviour, Materials Selection. New York: Springer Science & Business Media, 2013, 137–154
|
51 |
J Xu, Z Yang, X Zhang, H Wang, H Xu. Grain size control in ITO targets and its effect on electrical and optical properties of deposited ITO films. Journal of Materials Science Materials in Electronics, 2014, 25(2): 710–716
https://doi.org/10.1007/s10854-013-1633-0
|
52 |
Y Jing, N Luo, S Wu, K Han, X Wang, L Miao, Y Wei. Remarkably improved electrical conductivity of ZnO ceramics by cold sintering and post-heat-treatment. Ceramics International, 2018, 44(16): 20570–20574
https://doi.org/10.1016/j.ceramint.2018.07.192
|
53 |
D Wang, D Zhou, S Zhang, Y Vardaxoglou, W G Whittow, D Cadman, I M Reaney. Cold-sintered temperature stable Na0.5Bi0.5MoO4-Li2MoO4 microwave composite ceramics. ACS Sustainable Chemistry & Engineering, 2018, 6(2): 2438–2444
https://doi.org/10.1021/acssuschemeng.7b03889
|
54 |
I J Induja, M T Sebastian. Microwave dielectric properties of mineral sillimanite obtained by conventional and cold sintering process. Journal of the European Ceramic Society, 2017, 37(5): 2143–2147
https://doi.org/10.1016/j.jeurceramsoc.2017.01.007
|
55 |
I J Induja, M T Sebastian. Microwave dielectric properties of cold sintered Al2O3-NaCl composite. Materials Letters, 2018, 211: 55–57
https://doi.org/10.1016/j.matlet.2017.09.083
|
56 |
J Guo, H Guo, D S B Heidary, S Funahashi, C A Randall. Semiconducting properties of cold sintered V2O5 ceramics and Co-sintered V2O5-PEDOT:PSS composites. Journal of the European Ceramic Society, 2017, 37(4): 1529–1534
https://doi.org/10.1016/j.jeurceramsoc.2016.11.021
|
57 |
J Guo, N Pfeiffenberger, A Beese, A Rhoades, L Gao, A Baker, K Wang, A Bolvari, C A Randall. Cold sintering Na2Mo2O7 ceramic with polyetherimide (PEI) polymer to realize high performance composites and integrated multilayer circuits. ACS Applied Nano Materials, 2018, 1(8): 3837–3844
https://doi.org/10.1021/acsanm.8b00609
|
58 |
D S B Heidary, J Guo, J H Seo, H Guo, R Rajagopalan, C A Randall. Microstructures and electrical properties of V2O5 and carbon-nanofiber composites fabricated by cold sintering process. Japanese Journal of Applied Physics, 2018, 57(2): 025702
https://doi.org/10.7567/JJAP.57.025702
|
59 |
H Guo, J Guo, A Baker, C A Randall. Cold sintering process for ZrO2-based ceramics: Significantly enhanced densification evolution in yttria-doped ZrO2. Journal of the American Ceramic Society, 2017, 100(2): 491–495
https://doi.org/10.1111/jace.14593
|
60 |
J H Seo, K Verlinde, J Guo, D S B Heidary, R Rajagopalan, T E Mallouk, C A Randall. Cold sintering approach to fabrication of high rate performance binderless LiFePO4 cathode with high volumetric capacity. Scripta Materialia, 2018, 146: 267–271
https://doi.org/10.1016/j.scriptamat.2017.12.005
|
61 |
H Nakaya, M Iwasaki, T Herisson de Beauvoir, C A Randall. Applying cold sintering process to a proton electrolyte material: CsH2PO4. Journal of the European Ceramic Society, 2019, 39(2-3): 396–401
https://doi.org/10.1016/j.jeurceramsoc.2018.09.001
|
62 |
A Baker, H Guo, J Guo, C Randall. Utilizing the cold sintering process for flexible-printable electroceramic device fabrication. Journal of the American Ceramic Society, 2016, 99(10): 3202–3204
https://doi.org/10.1111/jace.14467
|
63 |
M Mazaheri, A M Zahedi, S K Sadrnezhaad. Two-step sintering of nanocrystalline ZnO compacts: Effect of temperature on densification and grain growth. Journal of the American Ceramic Society, 2008, 91(1): 56–63
https://doi.org/10.1111/j.1551-2916.2007.02029.x
|
64 |
H Cheng, X J Xu, H H Hng, J Ma. Characterization of Al-doped ZnO thermoelectric materials prepared by RF plasma powder processing and hot press sintering. Ceramics International, 2009, 35(8): 3067–3072
https://doi.org/10.1016/j.ceramint.2009.04.010
|
65 |
T Seiyama, N Yamazoe, H Arai. Ceramic humidity sensors. Sensors and Actuators, 1983, 4: 85–96
https://doi.org/10.1016/0250-6874(83)85012-4
|
66 |
K M Abraham, Z Jiang. A polymer electrolyte-based rechargeable lithium/oxygen battery. Journal of the Electrochemical Society, 1996, 143(1): 1–5
https://doi.org/10.1149/1.1836378
|
67 |
D Capsoni, M Bini, S Ferrari, E Quartarone, P Mustarelli. Recent advances in the development of Li-air batteries. Journal of Power Sources, 2012, 220: 253–263
https://doi.org/10.1016/j.jpowsour.2012.07.123
|
68 |
K Meier, T Laino, A Curioni. Solid-state electrolytes: Revealing the mechanisms of Li-ion conduction in tetragonal and cubic LLZO by first-principles calculations. Journal of Physical Chemistry C, 2014, 118(13): 6668–6679
https://doi.org/10.1021/jp5002463
|
69 |
X F Zhang, K X Wang, X Wei, J S Chen. Carbon-coated V2O5 nanocrystals as high performance cathode material for lithium ion batteries. Chemistry of Materials, 2011, 23(24): 5290–5292
https://doi.org/10.1021/cm202812z
|
70 |
K I Park, H M Song, Y Kim, S Mho, W I Cho, I H Yeo. Electrochemical preparation and characterization of V2O5/polyaniline composite film cathodes for Li battery. Electrochimica Acta, 2010, 55(27): 8023–8029
https://doi.org/10.1016/j.electacta.2009.12.047
|
71 |
W D Richards, L J Miara, Y Wang, J C Kim, G Ceder. Interface stability in solid-state batteries. Chemistry of Materials, 2016, 28(1): 266–273
https://doi.org/10.1021/acs.chemmater.5b04082
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
|
Shared |
|
|
|
|
|
Discussed |
|
|
|
|