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Dymola-based multi-parameters integrated optimization for high speed transfer system of LED chip sorter
Jie OUYANG, Bin LI, Shihua GONG
Front Mech Eng. 2013, 8 (2): 118-126.
https://doi.org/10.1007/s11465-013-0253-y
To enhance the performance of high speed transfer system of LED chip sorting equipment, its control parameters need to be well matching with the mechanical system. In practical issues, it is difficult and time-consuming work to get these parameters matched because their selection is strongly depended on individuals. In current work, an integrated optimization method was carried out to solve this problem, in which the multiple control parameters optimization, modeling and simulation were included, i.e., a multi-domain model of transfer system performed on Dymola platform. Based on this model, the searching area of the key control parameters was narrowed by performing integrated optimization. After that a group of parameters were selected from this narrowed area to perform the equipment’s controls. The result showed this method possesses a simple and reliable nature. The optimal solutions also indicated that the optimized control parameters can well satisfy the requirements of transfer system. On the other hand, it greatly reduced the engineering adjustment time by using this method.
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An assemble-to-order production planning with the integration of order scheduling and mixed-model sequencing
Baoxi WANG, Zailin GUAN, Yarong CHEN, Xinyu SHAO, Ming JIN, Chaoyong ZHANG
Front Mech Eng. 2013, 8 (2): 137-145.
https://doi.org/10.1007/s11465-013-0251-0
For assemble-to-order enterprises, both order scheduling and mixed-model sequencing need to be taken into consideration in the formulation of order-oriented assembly plan. First, determining production priority for the received orders, and then conducting assembly sequence to the mixed-model products in each order. Order scheduling is aimed to ensure order delivery with the optimization goal of minimal total overdue time, while product sequencing is aimed to minimize the makespan so as to meet the requirement on completion time of the order. In the end, the paper establishes a mixed integer programming model based on an industrial case, and makes programming calculation with Xpress-MP to accomplish an order-oriented assembly plan conforming to actual production.
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Nonlinear dynamics and analysis of a four-bar linkage with clearance
Yuanguang TANG, Zongyu CHANG, Xiaogang DONG, Yafei HU, Zhenjiang YU
Front Mech Eng. 2013, 8 (2): 160-168.
https://doi.org/10.1007/s11465-013-0258-6
In this paper, nonlinear dynamic behavior of a four-bar linkage considering clearance is studied. The dynamic model of the linkage with a clearance between coupler and rocker is developed firstly. Then the dynamic equations of this mechanism are solved by a numerical method. According to the calculated response, compliance, force and trajectory of pin in joint bearing are obtained. Effects of clearance magnitude and the relationship between a mechanism with clearance and without clearance are studied. By using Poincare Map, it is proved that strange attractors or chaos exist in the dynamic response. In addition, phenomena of chaos, periodic response and subharmonic response also can be found in the special condition. Bifurcation diagram is used to suggest that bifurcation and fractal phenomena exist in the dynamic response of this mechanism.
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