The process of activating coal spoil (CS) in order to recover aluminum as a high value product was investigated. The CS was first characterized by X-ray fluorescence (XRF), X-ray diffraction (XRD) and thermogravimetric analysis-differential scanning calorimetry (TGA-DSC) in order to determine the chemical and mineral compositions of the CS. Then a mechanothermal activation method was adopted to increase the aluminum activity in the coal spoil. Over 95% of the aluminum in the CS could be extracted using this activation method. The mechanothermal activation process promoted the destruction of kaolinite structures and hindered the formation of amorphous γ-Al2O3. This resulted in a high aluminum leaching activity in the mechanothermally activated CS.
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