Integrated adsorption and absorption process for post-combustion CO2 capture
Gongkui Xiao1(), Penny Xiao2, Andrew Hoadley3, Paul Webley2
1. Department of Chemical Engineering, The University of Western Australia, Perth WA 6009, Australia 2. Department of Chemical Engineering, University of Melbourne, Victoria 3010, Australia 3. Department of Chemical Engineering, Monash University, Victoria 3800, Australia
This study explored the feasibility of integrating an adsorption and solvent scrubbing process for post-combustion CO2 capture from a coal-fired power plant. This integrated process has two stages: the first is a vacuum swing adsorption (VSA) process using activated carbon as the adsorbent, and the second stage is a solvent scrubber/stripper system using monoethanolamine (30 wt-%) as the solvent. The results showed that the adsorption process could enrich CO2 in the flue gas from 12 to 50 mol-% with a CO2 recovery of >90%, and the concentrated CO2 stream fed to the solvent scrubber had a significantly lower volumetric flowrate. The increased CO2 concentration and reduced feed flow to the absorption section resulted in significant reduction in the diameter of the solvent absorber, bringing the size of the absorber from uneconomically large to readily achievable domain. In addition, the VSA process could also remove most of the oxygen initially existed in the feed gas, alleviating the downstream corrosion and degradation problems in the absorption section. The findings in this work will reduce the technical risks associated with the state-of-the art solvent absorption technology for CO2 capture and thus accelerate the deployment of such technologies to reduce carbon emissions.
. [J]. Frontiers of Chemical Science and Engineering, 2021, 15(3): 483-492.
Gongkui Xiao, Penny Xiao, Andrew Hoadley, Paul Webley. Integrated adsorption and absorption process for post-combustion CO2 capture. Front. Chem. Sci. Eng., 2021, 15(3): 483-492.
P Markewitz, W Kuckshinrichs, W Leitner, J Linssen, P Zapp, R Bongartz, A Schreiber, T E Muller. Worldwide innovations in the development of carbon capture technologies and the utilization of CO2. Energy & Environmental Science, 2012, 5(6): 7281–7305 https://doi.org/10.1039/c2ee03403d
B Ye, J Jiang, Y Zhou, J Liu, K Wang. Technical and economic analysis of amine-based carbon capture and sequestration at coal-fired power plants. Journal of Cleaner Production, 2019, 222: 476–487 https://doi.org/10.1016/j.jclepro.2019.03.050
5
E Oko, M Wang, A S Joel. Current status and future development of solvent-based carbon capture. International Journal of Coal Science & Technology, 2017, 4(1): 5–14 https://doi.org/10.1007/s40789-017-0159-0
6
K L S Campbell, Y Zhao, J J Hall, D R Williams. The effect of CO2-loaded amine solvents on the corrosion of a carbon steel stripper. International Journal of Greenhouse Gas Control, 2016, 47: 376–385 https://doi.org/10.1016/j.ijggc.2016.02.011
7
A Krzemień, A Więckol-Ryk, A Smoliński, A Koteras, L Więcław-Solny. Assessing the risk of corrosion in amine-based CO2 capture process. Journal of Loss Prevention in the Process Industries, 2016, 43: 189–197 https://doi.org/10.1016/j.jlp.2016.05.020
8
S B Fredriksen, K J Jens. Oxidative degradation of aqueous amine solutions of MEA, AMP, MDEA, Pz: a review. Energy Procedia, 2013, 37: 1770–1777 https://doi.org/10.1016/j.egypro.2013.06.053
9
H Kimura, T Kubo, M Shimada, H Kitamura, K Fujita, K Suzuki, K Yamamoto, M Akai. Environmental risk assessment of MEA and its degradation products from post-combustion CO2 capture pilot plant: drafting technical guidelines. Energy Procedia, 2017, 114: 6490–6500 https://doi.org/10.1016/j.egypro.2017.03.1785
10
C Saiwan, T Supap, R O Idem, P Tontiwachwuthikul. Part 3: corrosion and prevention in post-combustion CO2 capture systems. Carbon Management, 2011, 2(6): 659–675 https://doi.org/10.4155/cmt.11.63
11
P Moser, G Wiechers, S Schmidt, J Garcia Moretz-Sohn Monteiro, C Charalambous, S Garcia, E Sanchez Fernandez. Results of the 18-month test with MEA at the post-combustion capture pilot plant at Niederaussem—new impetus to solvent management, emissions and dynamic behaviour. International Journal of Greenhouse Gas Control, 2020, 95: 102945 https://doi.org/10.1016/j.ijggc.2019.102945
12
M Rezakazemi, I Heydari, Z. ZhangHybrid systems: combining membrane and absorption technologies leads to more efficient acid gases (CO2 and H2S) removal from natural gas. Journal of CO2 Utilization, 2017, 18: 362–369
13
B Belaissaoui, Y Le Moullec, D Willson, E Favre. Hybrid membrane cryogenic process for post-combustion CO2 capture. Journal of Membrane Science, 2012, 415-416: 424–434 https://doi.org/10.1016/j.memsci.2012.05.029
14
K Liu, J K Neathery, J E Remias, X Li. Method for removing CO2 from coal-fired power plant flue gas using ammonia as the scrubbing solution, with a chemical additive for reducing NH3 losses, coupled with a membrane for concentrating the CO2 stream to the gas stripper. US Patent, 8328911, 2011
15
P A Webley, A Qader, A Ntiamoah, J Ling, P Xiao, Y Zhai. A new multi-bed vacuum swing adsorption cycle for CO2 capture from flue gas streams. Energy Procedia, 2017, 114(Suppl C): 2467–2480 https://doi.org/10.1016/j.egypro.2017.03.1398
I M Saeed, P Alaba, S A Mazari, W J Basirun, V S Lee, N Sabzoi. Opportunities and challenges in the development of monoethanolamine and its blends for post-combustion CO2 capture. International Journal of Greenhouse Gas Control, 2018, 79: 212–233 https://doi.org/10.1016/j.ijggc.2018.11.002
18
S A Mazari, P Alaba, I M Saeed. Formation and elimination of nitrosamines and nitramines in freshwaters involved in post-combustion carbon capture process. Journal of Environmental Chemical Engineering, 2019, 7(3): 103111 https://doi.org/10.1016/j.jece.2019.103111
19
H Yi, F Li, P Ning, X Tang, J Peng, Y Li, H Deng. Adsorption separation of CO2, CH4 and N2 on microwave activated carbon. Chemical Engineering Journal, 2013, 215-216: 635–642 https://doi.org/10.1016/j.cej.2012.11.050
20
D Vargas, L Giraldo, J C Moreno-Piraján. Carbon dioxide and methane adsorption at high pressure on activated carbon materials. Adsorption, 2013, 19(6): 1075–1082 https://doi.org/10.1007/s10450-013-9532-5
21
I Idris, A Abdullah, I K Shamsudin, M R Othman. Optimizing purity and recovery of hydrogen from syngas by equalized pressure swing adsorption using palm kernel shell activated carbon adsorbent. AIP Conference Proceedings, 2019, 2124(1): 020059 https://doi.org/10.1063/1.5117119
22
X X Zhang, P Xiao, C Y Sun, G X Luo, J Ju, X R Wang, H X Wang, H Yang. Optimal activated carbon for separation of CO2 from (H2 + CO2) gas mixture. Petroleum Science, 2018, 15(3): 625–633 https://doi.org/10.1007/s12182-018-0243-0
23
D Xu, P Xiao, J Zhang, G Li, G Xiao, P A Webley, Y Zhai. Effects of water vapour on CO2 capture with vacuum swing adsorption using activated carbon. Chemical Engineering Journal, 2013, 230: 64–72 https://doi.org/10.1016/j.cej.2013.06.080
24
Y Y You, X J Liu. Modeling of CO2 adsorption and recovery from wet flue gas by using activated carbon. Chemical Engineering Journal, 2019, 369: 672–685 https://doi.org/10.1016/j.cej.2019.03.118
25
F Raganati, R Chirone, P Ammendola. CO2 capture by temperature swing adsorption: working capacity as affected by temperature and CO2 partial pressure. Industrial & Engineering Chemistry Research, 2020, 59(8): 3593–3605 https://doi.org/10.1021/acs.iecr.9b04901
26
The world biggest water ring vacuum pump is made by Huacheng. 2011, Zibo Water Ring Vacuum Pump Factory Co. Ltd. website
27
G Xiao, T L Saleman, Y Zou, G Li, E F May. Nitrogen rejection from methane using dual-reflux pressure swing adsorption with a kinetically-selective adsorbent. Chemical Engineering Journal, 2019, 372: 1038–1046 https://doi.org/10.1016/j.cej.2019.04.166
28
Y Zou, G Xiao, G Li, W Lu, E F May. Advanced non-isothermal dynamic simulations of dual reflux pressure swing adsorption cycles. Chemical Engineering Research & Design, 2017, 126: 76–88 https://doi.org/10.1016/j.cherd.2017.08.011
29
M M May-Vázquez, F I Gómez-Castro, M A Rodríguez-Ángeles. Rate-based modelling and simulation of pilot scale distillation column. In: Kiss A A, Zondervan E, Lakerveld R, Özkan L, eds. Computer Aided Chemical Engineering. Amsterdam: Elsevier, 2019, 625–630
30
Y Zhang, H Chen, C C Chen, J M Plaza, R Dugas, G T Rochelle. Rate-based process modeling study of CO2 capture with aqueous monoethanolamine solution. Industrial & Engineering Chemistry Research, 2009, 48(20): 9233–9246 https://doi.org/10.1021/ie900068k
31
A Lawal, M Wang, P Stephenson, O Obi. Demonstrating full-scale post-combustion CO2 capture for coal-fired power plants through dynamic modelling and simulation. Fuel, 2012, 101: 115–128 https://doi.org/10.1016/j.fuel.2010.10.056
32
M Ramezan, T J Skone, N ya Nsakala, G N Liljedahl. Carbon dioxide capture from existing coal-fired power plants. Report DOE/NETL-401/110907. 2007
33
L Li, M Maeder, R Burns, G Puxty, S Clifford, H Yu. The Henry coefficient of CO2 in the MEA-CO2-H2O system. Energy Procedia, 2017, 114: 1841–1847 https://doi.org/10.1016/j.egypro.2017.03.1313
34
X Wu, M Wang, P Liao, J Shen, Y Li. Solvent-based post-combustion CO2 capture for power plants: a critical review and perspective on dynamic modelling, system identification, process control and flexible operation. Applied Energy, 2020, 257: 113941 https://doi.org/10.1016/j.apenergy.2019.113941
35
K Li, W Leigh, P Feron, H Yu, M Tade. Systematic study of aqueous monoethanolamine (MEA)-based CO2 capture process: techno-economic assessment of the MEA process and its improvements. Applied Energy, 2016, 165: 648–659 https://doi.org/10.1016/j.apenergy.2015.12.109
36
F Vega, A Sanna, M M Maroto-Valer, B Navarrete, D Abad-Correa. Study of the MEA degradation in a CO2 capture process based on partial oxy-combustion approach. International Journal of Greenhouse Gas Control, 2016, 54: 160–167 https://doi.org/10.1016/j.ijggc.2016.09.007
37
A K Morken, S Pedersen, S O Nesse, N E Flø, K Johnsen, J K Feste, T de Cazenove, L Faramarzi, K Vernstad. CO2 capture with monoethanolamine: solvent management and environmental impacts during long term operation at the Technology Centre Mongstad (TCM). International Journal of Greenhouse Gas Control, 2019, 82: 175–183 https://doi.org/10.1016/j.ijggc.2018.12.018
38
M Fang, N Yi, W Di, T Wang, Q Wang. Emission and control of flue gas pollutants in CO2 chemical absorption system: a review. International Journal of Greenhouse Gas Control, 2020, 93: 102904 https://doi.org/10.1016/j.ijggc.2019.102904
39
G P Hammond, J Spargo. The prospects for coal-fired power plants with carbon capture and storage: a UK perspective. Energy Conversion and Management, 2014, 86: 476–489 https://doi.org/10.1016/j.enconman.2014.05.030