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Frontiers of Chemical Science and Engineering

ISSN 2095-0179

ISSN 2095-0187(Online)

CN 11-5981/TQ

邮发代号 80-969

2019 Impact Factor: 3.552

Frontiers of Chemical Science and Engineering  2022, Vol. 16 Issue (6): 799-818   https://doi.org/10.1007/s11705-021-2128-9
  本期目录
Design and optimization of reactive distillation: a review
Chang Shu, Xingang Li, Hong Li, Xin Gao()
School of Chemical Engineering and Technology, National Engineering Research Center of Distillation Technology, Collaborative Innovation Center of Chemical Science and Engineering (Tianjin), Tianjin University, Tianjin 300072, China
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Abstract

Reactive distillation process, a representative process intensification technology, has been widely applied in the chemical industry. However, due to the strong interaction between reaction and separation, the extension of reactive distillation technology is restricted by the difficulties in process analysis and design. To overcome this problem, the design and optimization of reactive distillation have been widely studied and illustrated for plenty of reactive mixtures over the past three decades. These design and optimization methods of the reactive distillation process are classified into three categories: graphical, optimization-based, and evolutionary/heuristic methods. The primary objective of this article is to provide an up-to-date review of the existing design and optimization methods. Desired and output information, advantages and limitations of each method are stated, the modification and development for original methodologies are also reviewed. Perspectives on future research on the design and optimization of reactive distillation method are proposed for further research.

Key wordsreactive distillation    process intensification    design method    reactive phase diagram    optimization algorithm
收稿日期: 2021-06-29      出版日期: 2022-06-28
Corresponding Author(s): Xin Gao   
 引用本文:   
. [J]. Frontiers of Chemical Science and Engineering, 2022, 16(6): 799-818.
Chang Shu, Xingang Li, Hong Li, Xin Gao. Design and optimization of reactive distillation: a review. Front. Chem. Sci. Eng., 2022, 16(6): 799-818.
 链接本文:  
https://academic.hep.com.cn/fcse/CN/10.1007/s11705-021-2128-9
https://academic.hep.com.cn/fcse/CN/Y2022/V16/I6/799
Fig.1  
Fig.2  
Fig.3  
Fig.4  
Method Assumption Acquisition
Reactive phase diagram Mixtures with simultaneous chemical reaction and phase equilibrium Conditions of reactive azeotropes
Reactive residue curve map Simple distillation for reactive mixtures The presence of reactive azeotropes and distillation boundaries, feasible distillate, and bottoms products
Fixed point Staged columns with CMO assumption Approximate composition profile, minimum energy demand
Static analysis Staged columns with infinite separation efficiency and equilibrium reaction Approximate composition profile, maximum conversion, the length and location of the reactive zone, feasible process structures
Reactive cascade A series of two-phase CSTRs Feasible products, feasible sharp splits
Attainable region A series of reactors with separation Feasible product composition regions, flowsheet alternatives
Phenomena vector The summation of reaction, separation, and mixing vectors Conditions of reactive azeotropes, equipment efficiency
RD line diagram Staged columns with infinite reflux Approximate composition profile, conditions of reactive azeotropes
Reactive cascade difference point Staged columns with CMO assumption Approximate composition profile, conditions of reactive azeotropes, flowsheet alternatives
Reactive McCabe-Thiele method and reactive Ponchon-Savarit Staged columns with CMO assumption Approximate composition profile
Applicability graph Rigorous simulation with simplified parameters Feasible products, relationships between the number of stage and reflux ratio
Tab.1  
Reaction type Binary Ternary Quaternary Quinary Senary
Quantity 18 81 105 29 3
Tab.2  
Fig.5  
Fig.6  
Fig.7  
Fig.8  
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