. School of Chemical Engineering, Zhengzhou University, Zhengzhou 450001, China . Department of Radiation Oncology, The First Affiliated Hospital of Zhengzhou University, Zhengzhou 450052, China . MOE Key Laboratory of Enhanced Heat Transfer and Energy Conservation, Beijing Key Laboratory of Heat Transfer and Energy Conversion, Beijing University of Technology, Beijing 100124, China . Singapore Membrane Technology Centre, Nanyang Environment and Water Research Institute, Nanyang Technological University, 1 Cleantech Loop, 637141, Singapore . State Key Laboratory of Coking Coal Resources Green Exploitation, Zhengzhou University, Zhengzhou 450001, China
Nowadays, global warming caused by the increasing levels of CO2 has become a serious environmental problem. Membrane separation technology has demonstrated its promising potential in carbon capture due to its easy operation, energy-efficientness and high efficiency. Interfacial polymerization process, as a facile and well-established technique for preparing membranes with a thin selective layer, has been widely used for fabricating commercial reverse osmosis and nanofiltration membranes in water treatment domain. To push forward such an interfacial polymerization process in the research of CO2 separation membranes, herein we make a review on the regulation and research progress of the interfacial polymerization membranes for CO2 separation. First, a comprehensive and critical review of the progress in the monomers, nanoparticles and interfacial polymerization process optimization for preparing CO2 separation membrane is presented. In addition, the potential of molecular dynamics simulation and machine learning in accelerating the screen and design of interfacial polymerization membranes for CO2 separation are outlined. Finally, the possible challenges and development prospects of CO2 separation membranes by interfacial polymerization process are proposed. It is believed that this review can offer valuable insights and guidance for the future advancement of interfacial polymerization membranes for CO2 separation, thereby fostering its development.
Just Accepted Date: 18 July 2024Issue Date: 28 November 2024
Cite this article:
Zhijie Shang,Qiangqiang Song,Bin Han, et al. Recent progress in the interfacial polymerization process for CO2 separation membrane fabrication[J]. Front. Chem. Sci. Eng.,
2025, 19(1): 3.
Fig.1 Global CO2 emissions 1970–2022. Reprinted with permission from Ref. [3], copyright 2023, Springer Nature.
Fig.2 Synthesis of IP membrane and amine and hydroxyl group aqueous phase monomers.
Support
Aqueous phase monomers
Organic phase monomers
CO2 permeance/GPU
CO2/N2 selectivity(gas ratio)
CO2/CH4 selectivity(gas ratio)
Ref.
PES
TETAC6H18N4, MW 146.23
TMC
13.3
–
94.1 (10/90)
[ 28]
PSf
MPDC6H8N2, MW: 108.14
IPC
15.2
–
14.4 (pure)
[ 29]
PSf
DNMDAMC7H19N3, MW: 145.25
TMC
173
70 (20/80)
37 (10/90)
[ 30]
PSf/PDMS
DGBAMEC8H20N2O2, MW: 176.26
TMC
973
84 (15/85)
31 (10/90)
[ 31]
PSf/PDMS
PEA
TMC
360
67.2 (20/80)
31.5 (10/90)
[ 32]
PSf/PDMS
DAPPC10H24N4, MW: 200.32
TMC
420
85 (15/85)
40 (10/90)
[ 33]
PSf
CHMAC8H18N2, MW: 114.19
TMC
25
–
28 (30/70)
[ 34]
PSf
PIPC4H10N2, MW: 86.14
IPC
2.4
4.32 (pure)
22 (pure)
[ 35]
PSf/PDMS
PI
TMC
330
30
32
[ 36]
PSf/PDMS
DGBAME&DNMDAM
TMC
1612
138 (15/85)
52 (10/90)
[ 37]
PSf/PDMS
DGBAME&DAMBSC7H7N2NaO2, MW: 174.13
TMC
5831
86 (15/85)
–
[ 38]
Tab.1 Membranes synthesized by amine monomers and their performancesa)
Fig.3 (a) Synthesis of membrane from amine-end-capped PI oligomers and TMC and the three-dimensional (3D) view of an amorphous cell containing the cross-linked network; (b) schematic diagram of preparing the selective layer by the IP process. Reprinted with permission from Ref. [36], copyright 2021, American Chemical Society.
Fig.4 Scheme of the PI separation layer fabricated by the IP process (PEI: polyetherimide). Reprinted with permission from Ref. [43], copyright 2024, Elsevier.
Support
Aqueous phase monomers
Organic phase monomers
CO2 permeance/GPU
CO2/N2 selectivity(gas ratio)
CO2/CH4 selectivity(gas ratio)
Ref.
PSf/PDMS
MEDAC5H13NO2, MW: 119.16
TMC
2905
64 (15/85)
–
[ 46]
PSf/PDMS
TTSBIC21H24O4, MW: 340.42
TMC
870
43 (15/85)
–
[ 47]
PES
β -CDC42H70O35, MW: 1134.98
TMC
200
10.53 (pure)
–
[ 48]
PES/N-GQD
β -CD
TMC
174.5
23.3 (50/50)
–
[ 49]
PSf/PDMS
TTSBI&MEDA
TMC
1800
370 (15/85)
–
[ 50]
PSf/PDMS
MED β CD&MPDC44H76N2O34, MW: 1177.07
TMC
180
40.5 (pure)
69 (pure)
[ 51]
PSf/PDMS
H β -CD&DNMDAMC45H76O36, MW: 1193.07
TMC
2792
171 (15/85)
–
[ 52]
Tab.2 Membranes synthesized by hydroxyl monomers and their performancea)
Fig.5 IP membranes synthesized by TMC with hydroxyl monomers. (a) TTSBI. Reprinted with permission from Ref. [47], copyright 2019, Elsevier. (b) CDs. Reprinted with permission from Ref. [54], copyright 2018, Wiley-Blackwell. (c) MEDβCD. Reprinted with permission from Ref. [51], copyright 2023, Elsevier.
Fig.6 Gas transport mechanisms in Hβ-CD membrane. Reprinted with permission from Ref. [52], copyright 2023, Elsevier.
Support
Aqueous phase monomers
Organic phase monomers
Nanoparticles
CO2 permeance/GPU
CO2/N2 selectivity (gas ratio)
CO2/CH4 selectivity (gas ratio)
Ref.
PSf
DNMDAM
TMC
Silica
59.4
85.4 (20/80)
–
[58]
PSf/PDMS
DGBAME
TMC
PMMA-MWCNT
70.54
67.18 (pure)
29.03 (pure)
[59]
PSf
DABA
TMC
C-MWCNTs
21.02
24.74 (pure)
18.45 (pure)
[60]
PSf
DNMDAM&DGBAME
TMC
CNT&GO
66.3
47.1 (pure)
36.5 (pure)
[57]
PSf
PIP
IPC
CDC
2.32
–
24.08 (pure)
[61]
PSf
DNMDAM&TOTDAM
TMC
BN
46.04
43.61 (pure)
–
[62]
PSf
PEA
TMC
PG
70
130 (pure)
–
[63]
PSf
PEA
TMC
MMT
95.03
37 (pure)
–
[64]
PES
Polyethyleneimine
TMC
mGO
73
60 (pure)
–
[65]
PSf
TETA
TMC
UiO-66-NH2
27.1
–
58.3 (30/70)
[66]
PSf
TETA
TMC
Zn ion
128.5
106.7 (50/50)
55.2 (50/50)
[67]
PSf/PDMS
DNMDAM
TMC
ZIF-8
2740
104 (15/85)
–
[68]
PSf/PDMS
DNMDAM
TMC
NH2-ZIF-8
1572
230 (15/85)
–
[69]
PSf/PDMS
PIP
TMC
TpPa-1
854
148 (15/85)
–
[70]
Tab.3 Commonly used nanoparticles in IP membranes for CO2 separation and their membrane performancea)
Fig.7 Separation mechanism of the IP membranes containing BN. Reprinted with permission from Ref. [62], copyright 2021, Academic Press Inc.
Fig.8 Schematic of fabrication process of TFN membranes by embedding (a) PG. Reprinted with permission from Ref. [63], copyright 2017, Elsevier. (b) C-MWCNTs. Reprinted with permission from Ref. [60], copyright 2021, Elsevier. (c) UiO-66-NH2. Reprinted with permission from Ref. [66], copyright 2021, American Chemical Society.
Fig.9 Schematic illustration of covalent bonds between PA and (a) NH2-ZIF-8. Reprinted with permission from Ref. [69], copyright 2017, Elsevier. (b) TpPa-1. Reprinted with permission from Ref. [70], copyright 2022, Chemical Industry Press. (c) The process of forming IP membranes via the swelling-controlled nanofiller positioning method. Reprinted with permission from Ref. [68], copyright 2021, Elsevier. (d) The homogeneous distribution of GO/CNT within the PA layer, Reprinted with permission from Ref. [57], copyright 2019, Elsevier.
Fig.10 Process of preparing interlayer in IP process with (a) GQDs/N-GQDs. Reprinted with permission from Ref. [49], copyright 2022, Elsevier. (b) 2D MOF (Zn2(bim)4) nanosheets. Reprinted with permission from Ref. [90], copyright 2021, Elsevier.
Fig.11 Schematic diagram for the model design, development, and application. (a) Network structure of the multitask multilayer perception, (b) online learning process with the introduction of expert experience, (c) illustration of the model training and evaluation, and (d) interpretation of model and guided design of membranes. Reprinted with permission from Ref. [106], copyright 2022, American Chemical Society.
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