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Frontiers of Mechanical Engineering

ISSN 2095-0233

ISSN 2095-0241(Online)

CN 11-5984/TH

邮发代号 80-975

2019 Impact Factor: 2.448

Frontiers of Mechanical Engineering  2012, Vol. 7 Issue (1): 81-92   https://doi.org/10.1007/s11465-012-0309-4
  RESEARCH ARTICLE 本期目录
Offline motion planning and simulation of two-robot welding coordination
Offline motion planning and simulation of two-robot welding coordination
Tie ZHANG, Fan OUYANG()
School of Mechanical & Automotive Engineering, South China University of Technology, Guangzhou 510640, China
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Abstract

This paper focuses on the two-robot welding coordination of complex curve seam which means one robot grasp the workpiece, the other hold the torch, the two robots work on the same workpiece simultaneously. This paper builds the dual-robot coordinate system at the beginning, and three point calibration method of two robots’ relative base coordinate system is presented. After that, the non master/slave scheme is chosen for the motion planning, the non master/slave scheme sets the poses versus time function of the point u on the workpiece, and calculates the two robot end effecter trajectories through the constrained relationship matrix automatically. Moreover, downhand welding is employed which can guarantee the torch and the seam keep in good contact condition all the time during the welding. Finally, a Solidworks-SimMechanics simulation platform is established, and a simulation of curved steel pipe welding is conducted. The results of the simulation illustrate the welding process can meet the requirements of downhand welding, the joint displacement curves are smooth and continuous and no joint velocities are out of working scope.

Key wordscomplex curve seam    two robots    coordinated welding    motion planning
收稿日期: 2011-11-16      出版日期: 2012-03-05
Corresponding Author(s): OUYANG Fan,Email:oooyyyfff@hotmail.com   
 引用本文:   
. Offline motion planning and simulation of two-robot welding coordination[J]. Frontiers of Mechanical Engineering, 2012, 7(1): 81-92.
Tie ZHANG, Fan OUYANG. Offline motion planning and simulation of two-robot welding coordination. Front Mech Eng, 2012, 7(1): 81-92.
 链接本文:  
https://academic.hep.com.cn/fme/CN/10.1007/s11465-012-0309-4
https://academic.hep.com.cn/fme/CN/Y2012/V7/I1/81
Fig.1  
Fig.2  
Fig.3  
Fig.4  
iαi-1ai-1diθiWorking rangeMax speed
1000θ1±180o90o/s
2-90°a10θ2-120o-70o90o/s
30a2d3θ3-70o-220o90o/s
4-90°a3d4θ4±350o110o/s
590°00θ5±130o110o/s
6-90°00θ6±355o200o/s
Parametersa1 =250a2 =875a3 =31d3 =0d4 =1100
Tab.1  
Fig.5  
Fig.6  
Fig.7  
Fig.8  
Fig.9  
Fig.10  
Fig.11  
Fig.12  
Fig.13  
Calibration pointRobot1 tool end position in coordinate system R1/mm6 joint angular displacements/(o)
XYZθ1θ2θ3θ4θ5θ6
BoldItalic11699.99795449.99795-4009.016-38.3248.8706140.175766.554-67.9868
BoldItalic2851.46909801.472-40055.6151-51.62343.9317-124.14485.665-96.3598
BoldItalic3518.227621441.62367-40080.5105-33.445-1.6449-68.671104.3345-141.041
Tab.2  
Calibration pointRobot2 tool end position in coordinate system R1/mm6 joint angular displacements/(o)
XYZθ1θ2θ3θ4θ5θ6
BoldItalic112000-4000-61.775934.22983027.546090
BoldItalic2848.528-848.528-400-45-61.775934.22984027.546090
BoldItalic3208.378-1181.77-400-80-61.775934.22978027.546110
Tab.3  
Fig.14  
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Fig.17  
Fig.18  
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