Two-sided ultrasonic surface rolling process of aeroengine blades based on on-machine noncontact measurement

doi:10.1007/s11465-019-0581-7

Frontiers of Mechanical Engineering

2020, Vol. 15

Issue (2): 240-255 https://doi.org/10.1007/s11465-019-0581-7

本期目录

Two-sided ultrasonic surface rolling process of aeroengine blades based on on-machine noncontact measurement

Shulei YAO¹, Xian CAO¹, Shuang LIU¹(

), Congyang GONG², Kaiming ZHANG¹, Chengcheng ZHANG², Xiancheng ZHANG¹(

)

¹. Key Laboratory of Pressure Systems and Safety (Ministry of Education), East China University of Science and Technology, Shanghai 200237, China
². AECC Commercial Aircraft Engine Co., Ltd., Shanghai Engineering Research Center for Commercial Aircraft Engine, Shanghai 201108, China

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Abstract：

As crucial parts of an aeroengine, blades are vulnerable to damage from long-term operation in harsh environments. The ultrasonic surface rolling process (USRP) is a novel surface treatment technique that can highly improve the mechanical behavior of blades. During secondary machining, the nominal blade model cannot be used for secondary machining path generation due to the deviation between the actual and nominal blades. The clamping error of the blade also affects the precision of secondary machining. This study presents a two-sided USRP (TS-USRP) machining for aeroengine blades on the basis of on-machine noncontact measurement. First, a TS-USRP machining system for blade is developed. Second, a 3D scanning system is used to obtain the point cloud of the blade, and a series of point cloud processing steps is performed. A local point cloud automatic extraction algorithm is introduced to extract the point cloud of the strengthened region of the blade. Then, the tool path is designed on the basis of the extracted point cloud. Finally, an experiment is conducted on an actual blade, with results showing that the proposed method is effective and efficient.

Key words： aeroengine blades on-machine noncontact measurement point cloud processing path planning surface strengthening

收稿日期: 2019-09-17 出版日期: 2020-05-25

Corresponding Author(s): Shuang LIU,Xiancheng ZHANG

引用本文:

. [J]. Frontiers of Mechanical Engineering, 2020, 15(2): 240-255.
Shulei YAO, Xian CAO, Shuang LIU, Congyang GONG, Kaiming ZHANG, Chengcheng ZHANG, Xiancheng ZHANG. Two-sided ultrasonic surface rolling process of aeroengine blades based on on-machine noncontact measurement. Front. Mech. Eng., 2020, 15(2): 240-255.

链接本文:

https://academic.hep.com.cn/fme/CN/10.1007/s11465-019-0581-7
https://academic.hep.com.cn/fme/CN/Y2020/V15/I2/240

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