Development of a new wear resistant coating by arc spraying of a steel-based cored wire

doi:10.1007/s11465-009-0012-2

Front Mech Eng Chin

2009, Vol. 4

Issue (1) : 1-4 https://doi.org/10.1007/s11465-009-0012-2

RESEARCH ARTICLE

Development of a new wear resistant coating by arc spraying of a steel-based cored wire

Lidong ZHAO¹(

), Pia KUTSCHMANN¹, Binyou FU², Dingyong HE²

1. Surface Engineering Institute, RWTH Aachen University, Juelicher Str. 334a, Germany; 2. College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124, China

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Abstract

In the present study, a cored wire of 304 L stainless steel as sheath material and NiB and WC-12Co as filler materials was designed and deposited to produce a new wear resistant coating containing amorphous phase by arc spraying. The microstructure of the coating was investigated. The porosity and hardness of the coating were determined. The wear performance of the coating was evaluated. The XRD and TEM analyses showed that there are high volume of amorphous phase and very fine crystalline grains in the coating. DTA measurements revealed that the crystallization of the amorphous phase occurred at 579.2°C. Because metallurgical processes for single droplets were non-homogenous during spraying, the lamellae in the coating have different hardness values, which lie between about 700 and 1250 HV_{100 g}. The abrasive wear test showed that the new Fe-based coating was very wear resistant.

Keywords amorphous phase arc spraying microstructure wear cored wire

Corresponding Author(s): ZHAO Lidong,Email:zhao@iot.rwth-aachen.de

Issue Date: 05 March 2009

Cite this article:

Lidong ZHAO,Pia KUTSCHMANN,Binyou FU, et al. Development of a new wear resistant coating by arc spraying of a steel-based cored wire[J]. Front Mech Eng Chin, 2009, 4(1): 1-4.

URL:

https://academic.hep.com.cn/fme/EN/10.1007/s11465-009-0012-2
https://academic.hep.com.cn/fme/EN/Y2009/V4/I1/1

Fig.1 XRD-pattern of as-sprayed coating

Fig.2 DTA curve of as-sprayed coating during heating from room temperature to 900°C

Fig.3 Optical micrograph of cross-section of as-sprayed coating

Fig.4 TEM micrograph of as-sprayed coating

Fig.5 Morphology of the worn surfaces. (a) 3C313 coating; (b) cored wire coating

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