Please wait a minute...
Frontiers of Optoelectronics

ISSN 2095-2759

ISSN 2095-2767(Online)

CN 10-1029/TN

Postal Subscription Code 80-976

Front. Optoelectron.    2017, Vol. 10 Issue (4) : 353-362    https://doi.org/10.1007/s12200-017-0707-7
RESEARCH ARTICLE
Optical design of rectangular illumination with freeform lenses for the application of LED road lighting
Chunyun XU1,2,3, Haobo CHENG2,3(), Yunpeng FENG2,3
1. China Aerospace Academy of Systems Science and Engineering, Beijing 100048, China
2. Joint Research Center for Optomechatronics Engineering, School of Optoelectronics, Beijing Institute of Technology, Beijing 100081, China
3. Shenzhen Research Institute, Beijing Institute of Technology, Shenzhen 518057, China
 Download: PDF(591 KB)   HTML
 Export: BibTeX | EndNote | Reference Manager | ProCite | RefWorks
Abstract

We present a freeform lens for application to light-emitting diodes (LED) road lighting. We propose a simple source–target luminous intensity mapping method based on Snell’s law and geometric-optics analysis. We calculated different contours of cross-sections to construct a freeform lens with a smooth surface. The computer simulation results show that the lighting performance of a single freeform lens is not sufficient for road lighting. For the road lamp simulation, we adopted an oval arrangement of freeform lenses on a printed circuit board. In addition, we performed tolerance analysis to determine the tolerance limits of manufacturing and installation errors. A road lamp at a height of 12 m can create rectangular illumination with an area of 40 m × 12 m, 69.7% uniformity, and average illuminance of 24.6 lux. This lighting performance can fully comply with the urban road lighting design standard.

Keywords light-emitting diodes (LED)      nonimaging optics      freeform lens design      rectangular illumination     
Corresponding Author(s): Haobo CHENG   
Just Accepted Date: 10 August 2017   Online First Date: 26 September 2017    Issue Date: 21 December 2017
 Cite this article:   
Chunyun XU,Haobo CHENG,Yunpeng FENG. Optical design of rectangular illumination with freeform lenses for the application of LED road lighting[J]. Front. Optoelectron., 2017, 10(4): 353-362.
 URL:  
https://academic.hep.com.cn/foe/EN/10.1007/s12200-017-0707-7
https://academic.hep.com.cn/foe/EN/Y2017/V10/I4/353
Fig.1  Geometric-optics relation of refractive freeform surface
Fig.2  Construction of 2D contour of freeform surface
Fig.3  Freeform surface for cross-section A-A
Fig.4  Freeform surface for cross-section B-B
Fig.5  Cross sections corresponding to cross-section A-A with different angles
Fig.6  Position of the light rays of the lens in the direction of different cross-sections
Fig.7  Two-dimensional freeform counters of cross-sections A-A and B-B
qdm/mmϕmaxk
1030°3
15°24.15°10.4727.78°3.6
30°40.89°11.5123.58°5.25
45°50.77°12.4620.06°7.5
60°56.31°12.6117.76°9.75
75°59.13°11.5916.5°11.4
90°60°9.7416.1°12
Tab.1  Parameters of different cross-sections
Fig.8  Two-dimensional contours of different cross-sections
Fig.9  Three-dimensional entity model of the freeform lens
Fig.10  Influence of LED chip size on the uniformity and the efficiency of the lens
Fig.11  Ray tracing of the freeform lens
Fig.12  Simulation of a single freeform lens. (a) Illuminance distribution at 12 m distance; (b) polar candela intensity distribution curve
Fig.13  Freeform lens arrangement on the PCB
Fig.14  Simulation of road lamp. (a) Illuminance distribution at 12 m distance; (b) polar candela intensity distribution curve
Fig.15  Horizontal deviation of the LED for (a) cross-section A-A, and (b) cross-section B-B
Fig.16  Vertical deviation of the LED
Fig.17  Tilt deviation of the LED for (a) cross-section A-A, and (b) cross-section B-B
1 Wang P P, Yang X B, Zhu J F, Xiong D X. Design and analysis on large area uniform illumination with fly-eye lens. Journal of Applied Optics, 2014, 35(5): 771–778
2 Kuang L J. Characteristics of fly-eye lens in uniform illumination system. Optics & Optoelectronic Technology, 2005, 3(6): 29–31
3 Lee X H, Moreno I, Sun C C. High-performance LED street lighting using microlens arrays. Optics Express, 2013, 21(9): 10612–10621
https://doi.org/10.1364/OE.21.010612 pmid: 23669917
4 Wang G, Wang L, Li F, Kong D. Design of optical element combining Fresnel lens with microlens array for uniform light-emitting diode lighting. Journal of the Optical Society of America A, Optics, Image Science, and Vision, 2012, 29(9): 1877–1884
https://doi.org/10.1364/JOSAA.29.001877 pmid: 23201944
5 Whang A J W, Chen Y Y, Teng Y T. Designing uniform illumination systems by surface-tailored lens and configurations of LED arrays. Journal of Display Technology, 2009, 5(3): 94–103
https://doi.org/10.1109/JDT.2008.2001865
6 Domhardt A, Rohlfing U, Lemmer U. TIR optics for non-rotationally symmetric illumination design. In: Proceedings of Illumination Optics, Glasgow. SPIE, 2008, 710304
7 Ma D L, Feng Z X, Liang R G. Freeform illumination lens design using composite ray mapping. Applied Optics, 2015, 54(3): 498–503
https://doi.org/10.1364/AO.54.000498
8 Bao Z C, Zhu J, Xiong S S, Jin G F. The design of freeform surface lens for LED lighting system. In: Proceedings of International Symposium on Photoelectronic Detection and Imaging, Beijing. SPIE, 2013, 89130T
9 Ding Y, Liu X, Zheng Z R, Gu P F. Freeform LED lens for uniform illumination. Optics Express, 2008, 16(17): 12958–12966
https://doi.org/10.1364/OE.16.012958 pmid: 18711534
10 Qiao Q F, Lin F. Freeform surface secondary lens for LED streetlight. Journal of Applied Optics, 2012, 33(4): 675–679
11 Zhenrong Z, Xiang H, Xu L. Freeform surface lens for LED uniform illumination. Applied Optics, 2009, 48(35): 6627–6634
https://doi.org/10.1364/AO.48.006627 pmid: 20011002
12 Luo Y, Feng Z, Han Y, Li H. Design of compact and smooth free-form optical system with uniform illuminance for LED source. Optics Express, 2010, 18(9): 9055–9063
https://doi.org/10.1364/OE.18.009055 pmid: 20588752
13 Wang K, Chen F, Liu Z, Luo X, Liu S. Design of compact freeform lens for application specific light-emitting diode packaging. Optics Express, 2010, 18(2): 413–425
https://doi.org/10.1364/OE.18.000413 pmid: 20173861
14 Feng Z, Luo Y, Han Y. Design of LED freeform optical system for road lighting with high luminance/illuminance ratio. Optics Express, 2010, 18(21): 22020–22031
https://doi.org/10.1364/OE.18.022020 pmid: 20941103
15 Situ W, Han Y, Li H, Luo Y. Combined feedback method for designing a free-form optical system with complicated illumination patterns for an extended LED source. Optics Express, 2011, 19(Suppl 5): A1022–A1030
https://doi.org/10.1364/OE.19.0A1022 pmid: 21935244
16 Wang S, Wang K, Chen F, Liu S. Design of primary optics for LED chip array in road lighting application. Optics Express, 2011, 19(Suppl 4): A716–A724
https://doi.org/10.1364/OE.19.00A716 pmid: 21747539
17 Hu R, Luo X, Zheng H, Qin Z, Gan Z, Wu B, Liu S. Design of a novel freeform lens for LED uniform illumination and conformal phosphor coating. Optics Express, 2012, 20(13): 13727–13737
https://doi.org/10.1364/OE.20.013727 pmid: 22714438
18 Hu R, Gan Z Q, Luo X B, Zheng H, Liu S. Design of double freeform-surface lens for LED uniform illumination with minimum Fresnel losses. Optik (Stuttgart), 2013, 124(19): 3895–3897
https://doi.org/10.1016/j.ijleo.2012.12.019
19 Chen J J, Huang Z Y, Liu T S, Tsai M D, Huang K L. Freeform lens design for light-emitting diode uniform illumination by using a method of source-target luminous intensity mapping. Applied Optics, 2015, 54(28): E146–E152
https://doi.org/10.1364/AO.54.00E146 pmid: 26479644
[1] Kun WANG,Yanjun HAN,Hongtao LI,Yi LUO,Zhibiao HAO,Lai WANG,Changzheng SUN,Bing XIONG,Jian WANG. Simple dynamic energy core equivalent rays method to design freeform surface for extended source[J]. Front. Optoelectron., 2016, 9(2): 330-337.
[2] Wu TIAN, Xiong HUI, Yang LI, Jiangnan DAI, Yanyan FANG, Zhihao WU, Changqing CHEN. Improvement of blue InGaN light-emitting diodes with gradually increased barrier heights from n- to p-layers[J]. Front Optoelec, 2013, 6(4): 429-434.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed