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Frontiers of Agricultural Science and Engineering

ISSN 2095-7505

ISSN 2095-977X(Online)

CN 10-1204/S

邮发代号 80-906

Frontiers of Agricultural Science and Engineering  2015, Vol. 2 Issue (4): 347-354   https://doi.org/10.15302/J-FASE-2015077
  本期目录
Experiment and optimal design of a collection device for a residual plastic film baler
Qi NIU1,Xuegeng CHEN2,*(),Chao JI2,Jie WU3
1. College of Engineering, China Agricultural University, Beijing 100083, China
2. Machinery and Equipment Research Institute, Xinjiang Academy of Agriculture and Reclamation Sciences, Shihezi 832000, China
3. College of Mechanical and Electrical Engineering, Shihezi University, Shihezi 832002, China
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Abstract

It is imperative to carry out research on residual plastic film collection technology to solve the serious problem of farmland pollution. The residual plastic film baler was designed as a package for film strip collection, cleaning and baling. The collection device is a core component of the baler. Response surface analysis was used in this study to optimize the structure and working parameters for improving the collection efficiency of residual film and the impurity of film package. The results show that the factors affecting the collection rate of residual film and the impurity of the film package are the speed ratio (k) between the trash removal roller and eccentric collection mechanism, the number (z) and the mounting angle (θ) of spring teeth in the same revolution plane. For the collection rate, the importance of the three factors are in the order, k>z>θ. Meanwhile, for the impurity, the importance of three factors are in the order, z>k>θ. When the speed ratio, the mounting angle and the number of spring teeth was set at 1.6°, 45°, and 8°, respectively, the collection rate of residual film was 88.9% and the impurity of residual film package was 14.2% for the baler.

Key wordsresidual film    collection device    collection rate of residual film    impurity of film package    optimization    baler
收稿日期: 2015-10-21      出版日期: 2016-01-19
Corresponding Author(s): Xuegeng CHEN   
 引用本文:   
. [J]. Frontiers of Agricultural Science and Engineering, 2015, 2(4): 347-354.
Qi NIU,Xuegeng CHEN,Chao JI,Jie WU. Experiment and optimal design of a collection device for a residual plastic film baler. Front. Agr. Sci. Eng. , 2015, 2(4): 347-354.
 链接本文:  
https://academic.hep.com.cn/fase/CN/10.15302/J-FASE-2015077
https://academic.hep.com.cn/fase/CN/Y2015/V2/I4/347
Fig.1  
Fig.2  
Fig.3  
Fig.4  
CodingFactors
X1X2X3
–1.6821.20304
–11.32366
01.50458
11.685410
1.6821.806012
Tab.1  
Serial numberX1X2X3ηε
111189.3214.61
211–187.3914.56
31–1188.6915.07
41–1–187.1214.86
5–11186.7515.07
6–11–186.0415.12
7–1–1186.4515.12
8–1–1–187.1114.93
91.6820089.6314.23
10–1.6820086.9814.86
1101.682087.4514.98
120–1.682087.8915.32
13001.68288.6414.86
1400–1.68286.0215.23
1500089.8614.03
1600089.3213.88
1700090.1214.02
1800090.2613.96
1900089.7614.16
2000089.6314.24
Tab.2  
Measured valueFactorCoefficient estimateStandard errorF valueP valueProb>F
Collection rate of residual film (η)Intercept89.830.15030.40<0.0001**
X10.780.10058.80<0.0001**
X2–0.050.1000.190.6692
X30.580.10032.960.0002**
X1X20.210.1302.480.1464
X1X30.430.13010.580.0087**
X2X30.220.1302.660.1339
X12–0.600.09936.590.0001**
X22–0.820.09969.25<0.0001**
X32–0.940.09990.98<0.0001**
Impurity of residual film package (ε)Intercept14.050.05624.55<0.0001**
X1–1.160.03718.840.0015**
X2–0.090.0375.530.0405*
X3–0.020.0370.190.6703
X1X2–0.110.0485.380.0427*
X1X30.020.0480.100.7634
X2X3–0.050.0481.060.3267
X120.170.03620.970.0010*
X220.380.036110.25<0.0001**
X320.340.03689.73<0.0001**
Tab.3  
Measured valueSourceSum of squaresdfMean squareF valueP value(Prob>F)
Collecting rate of residual film (η)Model38.4894.28--
Residual1.41100.14--
Pure error0.5750.11--
Lack of fit0.8350.171.450.3476
Total39.8819---
Impurity of residual film package (ε)Model4.1690.46--
Residual0.19100.02--
Pure error0.0950.02--
Lack of fit0.1050.021.170.4321
Total4.3419---
Tab.4  
Fig.5  
Fig.6  
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