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Frontiers of Chemical Science and Engineering

ISSN 2095-0179

ISSN 2095-0187(Online)

CN 11-5981/TQ

邮发代号 80-969

2019 Impact Factor: 3.552

Frontiers of Chemical Science and Engineering  2014, Vol. 8 Issue (3): 295-305   https://doi.org/10.1007/s11705-014-1433-y
  本期目录
The influence of manufacturing parameters and adding support layer on the properties of Zirfon? separators
Li XU1,2,*(),Yue YU1,2,Wei LI1,2,Yan YOU1,2,Wei XU3,Shaoxing ZHANG3
1. School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, China
2. Tianjin Key Laboratory of Membrane Science and Desalination Technology, Tianjin University, Tianjin 300072, China
3. Research and Development Department, Tianjin Mainland Hydrogen Equipment Co., Ltd., Tianjin 301609, China
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Abstract

The composite separator comprising of polysulfone and zirconia was prepared by phase inversion precipitation technique. The influence of manufacturing parameters on its properties was investigated, and the results show that the manufacturing parameters affect the ionic resistance and maximum pore size significantly. A modified composite separator with a support layer was prepared to enhance the tensile strength of separator. By adding support layer, the tensile strength of the separator increases from 1.85 MPa to 13.66 MPa. In order to evaluate the practical applicability of the composite separator, a small-scale industrial electrolytic experiment was conducted to investigate the changes of cell voltage, gas purity and separator stability. The results show that the modified composite separator has a smaller cell voltage and a higher H2 purity than the asbestos separator, and are promising material for industrial hydrogen production.

Key wordsseparator    alkaline water electrolysis    manufacturing parameters    support layer
收稿日期: 2013-09-19      出版日期: 2014-10-11
Corresponding Author(s): Li XU   
 引用本文:   
. [J]. Frontiers of Chemical Science and Engineering, 2014, 8(3): 295-305.
Li XU,Yue YU,Wei LI,Yan YOU,Wei XU,Shaoxing ZHANG. The influence of manufacturing parameters and adding support layer on the properties of Zirfon? separators. Front. Chem. Sci. Eng., 2014, 8(3): 295-305.
 链接本文:  
https://academic.hep.com.cn/fcse/CN/10.1007/s11705-014-1433-y
https://academic.hep.com.cn/fcse/CN/Y2014/V8/I3/295
Fig.1  
Thickness /μmMaximum pore size /μmIonic resistance/W·cm2Tensile strength /MPaPorosity/%Corrosion resistance /%
1502.360.0281.7081.60.19
3002.560.0691.5680.80.17
4503.550.0741.5479.30.15
6004.480.1131.5179.20.16
Tab.1  
Fig.2  
PSF concentration/wt-%Thickness/μmMaximum pore size/μmIonic resistance/W·cm2Tensile strength/MPaPorosity/%Corrosion resistance/%
104559.120.07961.1892.70.18
124857.560.10141.3489.60.18
155154.210.13751.6882.20.19
205653.510.55003.2866.00.15
Tab.2  
Fig.3  
PVP concentration/(wt-%)Thickness/μmMaximum pore size/μmTensile strength/MPaPorosity/%Impact resistance/%
05620.364.5774.90.32
55600.813.1477.60.40
105643.161.8882.10.46
155583.421.6183.11.21
205623.981.0384.61.92
Tab.3  
Fig.4  
Fig.5  
ZrO2 concentration /wt-%Maximum pore size /μmPorosity /%Ionic resistivity/Ω·cmViscosity / mPa·sCorrosion resistance /%Tensile strength /MPa
03.7385.52.1812111.241.72
103.9384.42.1414321.211.70
204.2486.22.2215230.921.68
304.1681.72.1617650.591.66
404.1882.02.0818610.391.67
504.2581.41.9219760.191.52
604.7580.91.9121140.161.55
704.2480.71.9126510.091.27
803.0177.61.836100.021.08
Tab.4  
Fig.6  
TypeDensity /g·m-2Thickness /mmMaximum pore size /μm
ZF separator1650.534.0
Separator D3680.8037.6
Tab.5  
TypeThickness of support layer /mmThickness of composite separator /mmMaximum pore size of composite separator /μm
Separator A0.240.7922.6
Separator B0.290.7832.8
Separator C0.320.7836.4
Separator D0.380.8037.6
Tab.6  
TypeTensile strength /MPaIonic resistance /W·cm2Ionic resistivity /W·cmPorosity /%
ZF separator1.850.101.969.0
Separator A5.670.384.868.3
Separator B7.400.384.967.9
Separator C10.770.395.067.2
Separator D13.660.425.267.0
Tab.7  
Fig.7  
Fig.8  
Current density /A·m-2Modified ZF separatorZF separator
H2 purity /% O2 purity /%H2 purity /%O2 purity /%
200099.56099.32599.47599.450
300099.56599.32599.48099.455
400099.53599.30599.51099.460
500099.51099.29099.41599.495
600099.50099.28099.45099.475
Tab.8  
Electrolyte time /dayModified ZF separatorZF separator
H2 purity /%O2 purity /%H2 purity/%H2 purity /% O2 purity /%
599.56599.32599.48099.455
1599.56599.20599.49599.345
Tab.9  
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