Please wait a minute...
Frontiers of Chemical Science and Engineering

ISSN 2095-0179

ISSN 2095-0187(Online)

CN 11-5981/TQ

邮发代号 80-969

2019 Impact Factor: 3.552

Frontiers of Chemical Science and Engineering  2018, Vol. 12 Issue (4): 683-696   https://doi.org/10.1007/s11705-018-1782-z
  本期目录
A new approach for fuel injection into a solar receiver/reactor: Numerical and experimental investigation
M Helal Uddin1, Nesrin Ozalp1(), Jens Heylen2, Cedric Ophoff2
1. Mechanical and Industrial Engineering Department, University of Minnesota Duluth, Duluth, MN 55812-3042, USA
2. Mechanical Engineering Department, 3001 Leuven, Belgium
 全文: PDF(596 KB)   HTML
Abstract

An innovative and efficient design of solar receivers/reactors can enhance the production of clean fuels via concentrated solar energy. This study presents a new jet-type burner nozzle for gaseous feedstock injection into a cavity solar receiver inspired from the combustion technology. The nozzle design was adapted from a combustion burner and successfully implemented into a solar receiver and studied the influence of the nozzle design on the fluid mixing and temperature distribution inside the solar receiver using a 7 kW solar simulator and nitrogen as working fluid. Finally, a thorough computational fluid dynamics (CFD) analysis was performed and validated against the experimental results. The CFD results showed a variation of the gas flow pattern and gas mixing after the burner nozzle adaptation, which resulted an intense effect on the heat transfer inside the solar receiver.

Key wordssolar reactor    nozzle    CFD    heat transfer    mixing and recirculation
收稿日期: 2018-03-12      出版日期: 2019-01-03
Corresponding Author(s): Nesrin Ozalp   
 引用本文:   
. [J]. Frontiers of Chemical Science and Engineering, 2018, 12(4): 683-696.
M Helal Uddin, Nesrin Ozalp, Jens Heylen, Cedric Ophoff. A new approach for fuel injection into a solar receiver/reactor: Numerical and experimental investigation. Front. Chem. Sci. Eng., 2018, 12(4): 683-696.
 链接本文:  
https://academic.hep.com.cn/fcse/CN/10.1007/s11705-018-1782-z
https://academic.hep.com.cn/fcse/CN/Y2018/V12/I4/683
Fig.1  
Fig.2  
Fig.3  
Fig.4  
Physical properties Correlations Ref.
Density/(kg?m?3) ρg(T)= P MRT Manufacturer supplied
ρss=7970*,? ρins=128*, ρ qua=2214*
Specific heat/(J?kg?1?K?1) C pg( T)=947.51+0.26667T 5× 10 5 T2 [27,28]
Cpss(T)=349.145+0.469 T4.007 ×104T2+1.34 ×107T3
C pins=1130*, C p qua= 700 * Manufacturer supplied
Viscosity/(kg?m?1?s?1) μg(T)= 4× 10 5+5 ×107 T10 10 T2 [29]
Thermal conductivity/(W?m?1?K?1) kg(T)= 0.0146+5×10 5T [27,28]
kss(T )*=11.133+0.013T Manufacturer supplied
k ins(T)*=0.0504 104T+3×107T2
kqua=1.4*
Tab.1  
Fig.5  
Simulation number Grid size (number of tetrahedral cells) Maximum skewness Area-weighted average velocity at exit/(cm?s?1) Average y+on the wall
1 314415 0.84 53.37 1.67
2 411357 0.83 53.13 1.32
3 646716 0.84 52.52 0.99
4 1707881 0.85 52.11 0.44
Tab.2  
Simulation number Grid size (number of tetrahedral cells) Maximum skewness Area-weighted average exit velocity/(cm?s?1) Average y+ on the wall
1 798587 0.84 105.53 1.25
2 1090884 0.84 105.06 0.95
3 1274733 0.85 104.86 0.76
Tab.3  
Fig.6  
Fig.7  
Location Temperature/K Error/% Temperature/K Error/%
Experiment without nozzle Simulation without nozzle Experiment with jet-type nozzle Simulation with jet-type nozzle
Front 494 500 –1.2 497 518 –4.2
Middle 580 608 –4.7 564 590 –4.6
Back 694 669 3.6 663 632 4.7
Average 589 598 –1.7 573 585 –2.1
Tab.4  
Fig.8  
Fig.9  
Fig.10  
Fig.11  
Fig.12  
Fig.13  
Fig.14  
1 DYadav, R Banerjee. A review of solar thermochemical processes. Renewable & Sustainable Energy Reviews, 2016, 54: 497–532
https://doi.org/10.1016/j.rser.2015.10.026
2 EAlonso, M Romero. Review of experimental investigation on directly irradiated particles solar reactors. Renewable & Sustainable Energy Reviews, 2015, 41: 53–67
https://doi.org/10.1016/j.rser.2014.08.027
3 HVillafán-Vidales, CArancibia-Bulnes, DRiveros-Rosas, HRomero-Paredes, CEstrada. An overview of the solar thermochemical processes for hydrogen and syngas production: Reactors, and facilities. Renewable & Sustainable Energy Reviews, 2017, 75: 894–908
https://doi.org/10.1016/j.rser.2016.11.070
4 MKogan, A Kogan. Production of hydrogen and carbon by solar thermal methane splitting. I. The unseeded reactor. International Journal of Hydrogen Energy, 2003, 28(11): 1187–1198
https://doi.org/10.1016/S0360-3199(02)00282-3
5 NOzalp, A Kanjirakat. Lagrangian characterization of multi-phase turbulent flow in a solar reactor for particle deposition prediction. International Journal of Hydrogen Energy, 2010, 35(10): 4496–4507
https://doi.org/10.1016/j.ijhydene.2010.02.065
6 DHirsch, A Steinfeld. Solar hydrogen production by thermal decomposition of natural gas using a vortex-flow reactor. International Journal of Hydrogen Energy, 2004, 29(1): 47–55
https://doi.org/10.1016/S0360-3199(03)00048-X
7 NOzalp, D JayaKrishna. CFD analysis on the influence of helical carving in a vortex flow solar reactor. International Journal of Hydrogen Energy, 2010, 35(12): 6248–6260
https://doi.org/10.1016/j.ijhydene.2010.03.100
8 SAbanades, H Kimura, HOtsuka. Hydrogen production from thermo-catalytic decomposition of methane using carbon black catalysts in an indirectly-irradiated tubular packed-bed solar reactor. International Journal of Hydrogen Energy, 2014, 39(33): 18770–18783
https://doi.org/10.1016/j.ijhydene.2014.09.058
9 TKodama, N Gokon, H SCho, KMatsubara, TEtori, ATakeuchi, SYokota, SIto. Particles fluidized bed receiver/reactor with a beam-down solar concentrating optics: 30-kWth performance test using a big sun-simulator. In: Proceedings of AIP SolarPACES 2015. Cape Town: AIP Publishing, 2016, 120004
10 TKodama, S I Enomoto, T Hatamachi, NGokon. Application of an internally circulating fluidized bed for windowed solar chemical reactor with direct irradiation of reacting particles. Journal of Solar Energy Engineering, 2008, 130(1): 014504
https://doi.org/10.1115/1.2807213
11 MRoeb, C Sattler, RKlüser, NMonnerie, Lde Oliveira, A GKonstandopoulos, CAgrafiotis, VZaspalis, LNalbandian, ASteele, PStobbe. Solar hydrogen production by a two-step cycle based on mixed iron oxides. Journal of Solar Energy Engineering, 2006, 128(2): 125–133
https://doi.org/10.1115/1.2183804
12 C LMuhich, B D Ehrhart, I Al-Shankiti, B JWard, C BMusgrave, A WWeimer. A review and perspective of efficient hydrogen generation via solar thermal water splitting. Wiley Interdisciplinary Reviews. Energy and Environment, 2016, 5(3): 261–287
https://doi.org/10.1002/wene.174
13 RBertocchi, J Karni, AKribus. Experimental evaluation of a non-isothermal high temperature solar particle receiver. Energy, 2004, 29(5): 687–700
https://doi.org/10.1016/j.energy.2003.07.001
14 TKodama, S Bellan, NGokon, H SCho. Particle reactors for solar thermochemical processes. Solar Energy, 2017, 156: 113–132
https://doi.org/10.1016/j.solener.2017.05.084
15 GLevêque, R Bader, WLipiński, SHaussener. High-flux optical systems for solar thermochemistry. Solar Energy, 2017, 156: 133–148
https://doi.org/10.1016/j.solener.2017.07.046
16 COphoff, H Abedini-Najafabadi, JBogaerts, NOzalp, DMoens. An Overview of variable aperture mechanism in attempt to control temperature inside solar cavity receivers. In: Proceedings of ASTFE TFEC-2018. Fort Lauderdale: ASTFE, 2018, 747–758
17 JCostandy, N Ghazal, M TMohamed, AMenon, VShilapuram, NOzalp. Effect of reactor geometry on the temperature distribution of hydrogen producing solar reactors. International Journal of Hydrogen Energy, 2012, 37(21): 16581–16590
https://doi.org/10.1016/j.ijhydene.2012.02.193
18 H HKlein, R Rubin, JKarni. Experimental evaluation of particle consumption in a particle seeded solar receiver. Journal of Solar Energy Engineering, 2008, 130(1): 011012
https://doi.org/10.1115/1.2804631
19 SRodat, S Abanades, GFlamant. Co-production of hydrogen and carbon black from solar thermal methane splitting in a tubular reactor prototype. Solar Energy, 2011, 85(4): 645–652
https://doi.org/10.1016/j.solener.2010.02.016
20 EKoepf, W Villasmil, AMeier. Pilot-scale solar reactor operation and characterization for fuel production via the Zn/ZnO thermochemical cycle. Applied Energy, 2016, 165: 1004–1023
https://doi.org/10.1016/j.apenergy.2015.12.106
21 PMullinger, B Jenkins. Industrial and process furnaces: Principles, design and operation. Oxford: Butterworth-Heinemann, 2008, 47–57
22 D BSpalding. Combustion and Mass Transfer. Oxford: Pergamon Press, 1979, 199–217
23 HAbedini-Najafabadi, NOzalp. Development of a control model to regulate temperature in a solar receiver. Renewable Energy, 2017, 111: 95–104
https://doi.org/10.1016/j.renene.2017.03.071
24 MVanierschot. Fluid mechanics and control of annular jets with and without swirl. Dissertation for the Doctoral Degree. Leuven: Katholieke Universiteit Leuven, 2007, 15–20
25 JHeylen. Design, manufacturing and experimental testing of a novel solar reactor. Dissertation for the Masters Degree. Leuven: Katholieke Universiteit Leuven, 2026, 17–18
26 M HChien, N Ozalp, GMorrison. Computational fluid dynamics and heat transfer analysis of vortex formation in a solar reactor. Journal of Thermal Science and Engineering Applications, 2015, 7(4): 041007–041008
https://doi.org/10.1115/1.4030697
27 M WChase. NIST-JANAF Thermochemical Tables: Monograph 9. Maryland: NIST, 1998, 1062
28 W CYang. Handbook of Fluidization and Fluid-particle Systems. New York: CRC press, 2003, 13–15
29 J LPlawsky. Transport phenomena fundamentals. New York: CRC press, 2014, 919–938
30 TFries, S Omerović, DSchöllhammer, JSteidl. Higher-order meshing of implicit geometries—part I: Integration and interpolation in cut elements. Computer Methods in Applied Mechanics and Engineering, 2017, 313: 759–784
https://doi.org/10.1016/j.cma.2016.10.019
31 GLevêque, S Abanades. Design and operation of a solar-driven thermogravimeter for high temperature kinetic analysis of solid-gas thermochemical reactions in controlled atmosphere. Solar Energy, 2014, 105: 225–235
https://doi.org/10.1016/j.solener.2014.03.022
32 HKarabay, M Wilson, J MOwen. Predictions of effect of swirl on flow and heat transfer in a rotating cavity. International Journal of Heat and Fluid Flow, 2001, 22(2): 143–155
https://doi.org/10.1016/S0142-727X(00)00076-X
33 P OWitze. Centerline velocity decay of compressible free jets. AIAA Journal, 1974, 12(4): 417–418
https://doi.org/10.2514/3.49262
34 CBall, H Fellouah, APollard. The flow field in turbulent round free jets. Progress in Aerospace Sciences, 2012, 50: 1–26
https://doi.org/10.1016/j.paerosci.2011.10.002
35 MDhotre, J Joshi. Design of a gas distributor: Three-dimensional CFD simulation of a coupled system consisting of a gas chamber and a bubble column. Chemical Engineering Journal, 2007, 125(3): 149–163
https://doi.org/10.1016/j.cej.2006.08.027
36 CChan, K Lam. Centerline velocity decay of a circular jet in a counterflowing stream. Physics of Fluids, 1998, 10(3): 637–644
https://doi.org/10.1063/1.869589
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed