1. Guangxi Petrochemical of China Petroleum, Qinzhou 535000, China 2. School of Civil Engineering and Mechanics, Huazhong University of Science and Technology, Wuhan 430074, China
On-site maintenance (ONSM) is critical to ensuring the safety of equipment in the petrochemical industry. However, many accidents occur during ONSM processes because of unstable equipment, complicated work environment, and human error. To reduce congestion and exposure to hazards during on-site operations and thereby reduce the probability of accidents, off-site maintenance (OFSM) is proposed based on Energy Release Theory (ERT). The information requirements for OFSM are analyzed. A support system for OFSM, which makes use of visualization, information management, and localization capabilities, is developed. A case study utilizing OFSM and its support system for an oil-loading facility of a petrochemical company is conducted. The application results indicated that implementation of OFSM system can significantly reduce the operation risks and can improve the operation efficiency.
雍瑞生, 叶艳兵, 骆汉宾, 丁烈云. 石化行业非现场维护系统的开发与应用[J]. Frontiers of Engineering Management, 2017, 4(2): 111-126.
Ruisheng YONG, Yanbing YE, Hanbin LUO, Lieyun DING. Development and application of an off-site maintenance system in the petrochemical industry. Front. Eng, 2017, 4(2): 111-126.
l Provide a virtual environment of plant/equipment similar to the real world l Facilitate the understanding of information that are attached to the corresponding equipment components l Facilitate identification of dismantling and reinstallation sequences
Information management
l Facilitate information communication among all relevant disciplines l Provide complete, accurate, and accessible information for maintenance operators
Localization
l Enable accurate identification of maintenance object and fast capture and retrieval of related information l Facilitate reinstallation operation with spatial coordinates localization
Tab.2
Fig.6
Fig.7
Object
Attribute
Object
Attribute
Equipment
Name
Maintenance
Factory date
Records
Equipment category Equipment ID Size, length, depth Material, medium Temperature, pressure
Records
Service life Warranty period Maintenance date Duration Maintenance cycle Maintenance team, Maintenance works
Documents
Operating procedures Inspection criteria Laws and Regulations Original as-built files Accident reports Lesson records
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