This study proposes an eco-innovative design process taking into consideration quality and environmental aspects in prioritizing and solving technical engineering problems. This approach provides a synergy between the Life Cycle Assessment (LCA), the non-quality matrix, the Theory of Inventive Problem Solving (TRIZ), morphological analysis and the Analytical Hierarchy Process (AHP). In the sequence of these tools, LCA assesses the environmental impacts generated by the system. Then, for a better consideration of environmental aspects, a new tool is developed, the non-quality matrix, which defines the problem to be solved first from an environmental point of view. The TRIZ method allows the generation of new concepts and contradiction resolution. Then, the morphological analysis offers the possibility of extending the search space of solutions in a design problem in a systematic way. Finally, the AHP identifies the promising solution(s) by providing a clear logic for the choice made. Their usefulness has been demonstrated through their application to a case study involving a centrifugal spreader with spinning discs.
Leakage (the product falls without going through spreading equipment)
1
1
1
1
Poor border spreading
1
1
1
Presence of big clods
5
Tab.5
Identified problems k
Environmental impacts j
Flow rate variation during time of discharge
Low quality of the spread pattern
Leakage
Poor border spreading
Presence of big clods
Abiotic depletion
0
0
0
0
0
Global warming
0
0
0
0
0
Ozone layer depletion
0
0
0
0
0
Human toxicity
27
24
9
6
0
Fresh water aquatic ecotoxicity
27
24
9
6
0
Marine aquatic ecotoxicity
9
8
3
2
0
Terrestrial ecotoxicity
45
40
15
10
0
Photochemical oxidation
0
0
0
0
0
Acidification
9
8
3
2
0
Eutrophication
45
40
15
10
5
Sum
162
144
54
36
5
Relative weighting /%
34.7
30.8
11.6
7.7
1.1
Tab.6
Fig.7
Fig.8
Subsystems
Characteristics
Configuration 1
Configuration 2
Air
Departure
The air exits on each side
The air exits in the middle of the hopper
Sequence
One by one
Two by two
Tube
Location
On a portion of the hopper
Through the hopper
Height
At the top of the slope
In the middle of the slope
Tab.7
Fig.9
Intensity of importance
Definition
1
Equal importance
2
Equal to moderate importance
3
Moderate importance
4
Moderate to strong importance
5
Strong importance
6
Strong to very strong importance
7
Very strong importance
8
Very to extremely strong importance
9
Extreme importance
Tab.8
Main criteria
Sub-criteria
Weighting
A
B
C
D
E
CR
Environment
Mass of the system
0.021
0.138
0.092
0.032
0.441
0.297
0.0508
Energy consumption
0.043
0.077
0.282
0.453
0.145
0.043
0.0485
Economic
Cost
0.276
0.449
0.297
0.137
0.058
0.058
0.0212
Maintenance load
0.092
0.154
0.308
0.308
0.154
0.077
0.0000
Technique
Adaptability
0.026
0.273
0.091
0.091
0.273
0.273
0.0000
Aggression resistance
0.048
0.250
0.125
0.125
0.250
0.250
0.0000
Manufacturability
0.048
0.260
0.138
0.082
0.260
0.260
0.0022
Pertinence
0.090
0.271
0.271
0.057
0.130
0.271
0.0013
Ergonomics and security
Ease of use
0.089
0.141
0.141
0.248
0.141
0.330
0.0132
Ease of maintenance
0.034
0.250
0.125
0.125
0.250
0.250
0.0000
Safety
0.156
0.100
0.246
0.143
0.266
0.246
0.0125
Marketing
Originality
0.032
0.158
0.158
0.298
0.089
0.298
0.0030
Patentability
0.011
0.273
0.273
0.273
0.091
0.091
0.0000
Reputational value
0.032
0.235
0.235
0.100
0.089
0.340
0.0326
Global priorities
0.253
0.235
0.168
0.158
0.185
Rank
1
2
4
5
3
Tab.9
Fig.10
Fig.11
Fig.12
Fig.13
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