The wetting behavior of liquid metals is of great importance for many processes. For brazing, however, a targeted modification beyond the adjustment of conventional process parameters or the actual set-up was not possible in the past. Therefore, the effect of direct electric current along the surface of a steel substrate on the wetting behavior and the formation of the spreading pattern of an industrial nickel-based filler metal was investigated at a temperature above T = 1000 °C in a vacuum brazing furnace. By applying direct current up to I = 60 A the wetted surface area could be increased and the spreading of the molten filler metal could be controlled in dependence of the polarity of the electric current. The electric component of the Lorentz force is supposed to be feasible reasons for the observed dependence of the electrical polarity on the filler metal spreading direction. To evaluate the influence of the electric current on the phase formation subsequent selective electron microscope analyses of the spreading pattern were carried out.
. [J]. Frontiers of Mechanical Engineering, 2020, 15(3): 496-503.
Kirsten BOBZIN, Wolfgang WIETHEGER, Julian HEBING, Lidong ZHAO, Alexander SCHMIDT, Riza ISKANDAR, Joachim MAYER. Influence of direct electric current on wetting behavior during brazing. Front. Mech. Eng., 2020, 15(3): 496-503.
K Bobzin, M Öte, S Wiesner, et al.. Surface pretreatment of steel sheets for a compound casting process of low-distortion and low-gap aluminium cast-steel sheet hybrids. In: Proceedings of the 12th International Conference on Brazing, High Temperature Brazing and Diffusion Bonding. Aachen: DVS Media GmbH, 2019, 112–116
2
Y B Liu, J Z Li, Q J Sun, et al.. Optimization of magnetic oscillation system and microstructural characteristics in arc welding of Al/Mg alloys. Journal of Manufacturing Processes, 2019, 39: 69–78 https://doi.org/10.1016/j.jmapro.2019.02.008
3
M Türpe, B Grünenwald, E Hofmann, et al.. Aluminium vacuum brazing−Surprising process or understood incompletely? In: Proceedings of the 10th International Congress and Exhibition on Aluminum Brazing. Düsseldorf: DVS Media GmbH, 2018, 64–68
4
S Chandra, P Fauchais. Formation of solid splats during thermal spray deposition. Journal of Thermal Spray Technology, 2009, 18(2): 148–180 https://doi.org/10.1007/s11666-009-9294-5
5
N Eustathopulous, M G Nicholas, B Drevet. Wettability at High Temperatures. Oxford: Pergamon Press, 1999
6
W Tillmann, B Lehmert, L Wojarski, et al.. Brazing of magnesium alloy and austenitic stainless steel using a copper-filler deposited by means of an arc-PVD process. In: Proceedings of the 11th International Conference on Brazing, High Temperature Brazing and Diffusion Bonding. Aachen: DVS Media GmbH, 2016, 96–101
7
S W Walker, B Shapiro. Modeling the fluid dynamics of electrowetting on dielectric (EWOD). Journal of Microelectromechanical Systems, 2006, 15(4): 986–1000 https://doi.org/10.1109/JMEMS.2006.878876
W Satoh, M Loughran, H Suzuki. Microfludic transport based on direct electrowetting. Journal of Applied Physics, 2004, 96(1): 835–841 https://doi.org/10.1063/1.1739528
10
L Zhang, N Li, H Xing, et al.Effect of direct current on solid-liquid interfacial tension and wetting behavior of Ga–In–Sn alloy melt on Cu substrate. Advances in Condensed Matter Physics, 2018, 13: 6328976 https://doi.org/10.1155/2018/6328976
11
I J Shon, J K Yoon, K T Hong. Effects of direct current on the wetting between molten Al and a graphite substrate. Korean Journal of Metals and Materials, 2018, 56(7): 505–510 https://doi.org/10.3365/KJMM.2018.56.7.505
12
Y Gu, P Shen, N N Yang, et al.Effects of direct current on the wetting behavior and interfacial morphology between molten Sn and Cu substrate. Journal of Alloys and Compounds, 2014, 586: 80–86 https://doi.org/10.1016/j.jallcom.2013.10.021
13
R Cheng, K Jiang, X Li. Electro-wetting enhanced bonding strength. In: Proceedings of the 16th International Solid-State Sensors, Actuators and Microsystems Conference. Beijing: IEEE, 2011, 858–861 https://doi.org/10.1109/TRANSDUCERS.2011.5969481
14
L Zhang, H Liu, N Li, et al.The relevance of forced melt flow to grain refinement in pure aluminum under a low-frequency alternating current pulse. Journal of Materials Research, 2016, 31(3): 396–404 https://doi.org/10.1557/jmr.2016.17
15
N Farzam Mehr, H Aashuri. The effects of annular electromagnetic stirring parameters on microstructure evolution of rheocast AZ91 magnesium alloy. Journal of Materials Research and Technology, 2019, 8(2): 2300–2308 https://doi.org/10.1016/j.jmrt.2019.03.009
16
C Vivés. Electromagnetic refining of aluminum alloys by the CREM process: Part I. Working principle and metallurgical results. Metallurgical Transactions. B, Process Metallurgy, 1989, 20(5): 623–629 https://doi.org/10.1007/BF02655919
17
P Rudolph, K Kakimoto. Crystal growth from the melt under external force fields. Material research Society Bulletin, 2009, 34(4): 251–258 https://doi.org/10.1557/mrs2009.75
18
O V Vakaliuk, M D Ainslie, B Halbedel. Lorentz force velocimetry using a bulk HTS magnet system: Proof of concept. Superconductor Science and Technology, 2018, 31(8): 084003 https://doi.org/10.1088/1361-6668/aac949
19
R Klein, C Weidermann, X Wang, et al.. Contactless flow measurement of liquid metals using Lorentz force velocimetry. TM—Technical Measurement: A platform for methods. Systems, and Applications of Measurement Technology, 2012, 79(9): 394–398 (in German) https://doi.org/10.1524/teme.2012.0262
20
I S Grigoriev, E V Meilikhov. Handbook of Physical Quantities. Boca Raton: CRC Press, 1997
21
B Stahlmecke. Electromigration in gold and silver nanostructures. Dissertation for the Doctoral Degree. Duisburg: The University of Duisburg-Essen, 2008 (in German)
Y C Liu, B Afflerbach, R Jacobs, et al.Exploring effective charge in electromigration using machine learning. Materials Research Society-Communications, 2019, 9(2): 567–575 https://doi.org/10.1557/mrc.2019.63
24
F Leroy, E El Barraj, F Cheynis, et al.Atomic transport in Au-Ge droplets: Brownian and electromigration dynamics. Physical Review Letters, 2019, 123(17): 176101 https://doi.org/10.1103/PhysRevLett.123.176101