Please wait a minute...
Frontiers of Structural and Civil Engineering

ISSN 2095-2430

ISSN 2095-2449(Online)

CN 10-1023/X

邮发代号 80-968

2019 Impact Factor: 1.68

Frontiers of Structural and Civil Engineering  2021, Vol. 15 Issue (4): 905-913   https://doi.org/10.1007/s11709-021-0683-2
  本期目录
Fatigue crack growth behavior of a 170 mm diameter stainless steel straight pipe subjected to combined torsion and bending load
Selvakumar VEERARAJAN1,2(), Dakshinamurthy PUKAZHENDHI2(), Palla GANDHI2
1. Department of Civil Engineering, Taipei University of Technology, Taipei 106-08, China
2. Fatigue & Fracture Laboratory, CSIR-Structural Engineering Research Centre, Chennai 600113, India
 全文: PDF(2849 KB)   HTML
Abstract

In a nuclear powerplant, the rotary equipment, such as a pump directly fitted with hanger in the piping system, experiences torsional and bending loads. Higher crack growth rate occurs because of this torsional load in addition to the bending load. Hence, it is necessary to study the fatigue behavior of piping components under the influence of combined torsional and bending load. In this study, experimental fatigue life evaluation was conducted on a notched stainless steel SA312 Type 304LN straight pipe having an outer diameter of 170 mm. The experimental crack depth was measured using alternating current potential drop technique. The fatigue life of the stainless steel straight pipe was predicted using experiments, Delale and Erdogan method, and area-averaged root mean square–stress intensity factor approach at the deepest and surface points of the notch. Afterward, the fatigue crack growth and crack pattern were discussed. As a result, fatigue crack growth predicted using analytical methods are in good agreement with experimental results.

Key wordsfatigue life    Delale and Erdogan method    RMS–SIF approach    stainless steel    torsion and bending load    fatigue crack growth
收稿日期: 2019-08-24      出版日期: 2021-09-29
Corresponding Author(s): Selvakumar VEERARAJAN,Dakshinamurthy PUKAZHENDHI   
 引用本文:   
. [J]. Frontiers of Structural and Civil Engineering, 2021, 15(4): 905-913.
Selvakumar VEERARAJAN, Dakshinamurthy PUKAZHENDHI, Palla GANDHI. Fatigue crack growth behavior of a 170 mm diameter stainless steel straight pipe subjected to combined torsion and bending load. Front. Struct. Civ. Eng., 2021, 15(4): 905-913.
 链接本文:  
https://academic.hep.com.cn/fsce/CN/10.1007/s11709-021-0683-2
https://academic.hep.com.cn/fsce/CN/Y2021/V15/I4/905
properties ASTM* tested
yield stress (0.2% of proof stress) (MPa) 205 298
ultimate tensile stress (MPa) 515 620
elongation (%) 35 (longitudinal)
25 (transverse)
45
Young’s modulus (GPa) 195 195
Tab.1  
elements composition (%)
ASTM* tested
C 0.03 (max) 0.017
Mn 2.0 (max) 1.76
P 0.045 (max) 0.022
S 0.03 (max) 0.0029
Si 1.0 (max) 0.29
Ni 8–12 9.61
Cr 18–20 18.9
Mo - 0.19
Ti - 0.006
N 0.1–0.16 0.08
Nb - 0.02
Cu - 0.2
Tab.2  
Da)(mm) tb)(mm) Lc)(mm) notch dimension
ad)(mm) 2c(mm) we)(mm) 2θf)(°)
170 14.20 1980 4.4 42 2 28.65
Tab.3  
parameter value
torsional span length (mm) 680
load (kN)
maximum 175
minimum 17.5
Mequ (kN•m)
maximum 98.75
minimum 9.875
stress (MPa)
maximum 421
minimum 42
number of cycles
experimental results
crack initiation in depth direction (0.1 mm) 67000
at 80% of the pipe thickness 105715
at through-wall crack 109750
at the end of fatigue test 111100
analytical (80% of the pipe thickness) results
Dalale and Erdogan method 78714
RMS-SIF* approach 90996
Tab.4  
Fig.1  
Fig.2  
Fig.3  
Fig.4  
Fig.5  
Fig.6  
Fig.7  
Fig.8  
Fig.9  
Fig.10  
1 ASME. Boiler and Pressure Vessel Code, Rules for Inservice Inspection of Nuclear Power Plant Components. New York: The American Society of Mechanical Engineers, 1992
2 JSME. Codes for Nuclear Power Generation Facilities-rules on Fitness-for-service for Nuclear Power Plants. Japan Society of Mechanical Engineers, 2008
3 Y Li, K Hasegawa, M Sakai, S Matsuura, N Miura. Experimental investigation of failure estimation method for circumferentially cracked pipes subjected to combined bending and torsion moments. Journal of Pressure Vessel Technology, 2015, 137(2): 021202
4 K Hasegawa, Y Li, B Bezensek, P Hoang. Effect of torsion on collapse bending moment for 24-inch diameter schedule 80 pipes with wall thinning. In: ASME 2012 Pressure Vessels and Piping Conference. Toronto: American Society of Mechanical Engineers (ASME), 2012, 123–130
5 D Pukazhendhi, S Vishnuvardhan, M Saravanan, P Gandhi, G Raghava. Fatigue and fracture studies on 168 mm OD stainless steel straight pipes with circumferential outer surface crack on base metal. Sponsored Project SSP Report Nos 4 & 5. 2008
6 P Paris, F Erdogan. A critical analysis of crack propagation laws. Journal of Basic Engineering, 1963, 85(4): 528–533
https://doi.org/10.1115/1.3656900
7 F Erdogan, M Ratwani. Fatigue and fracture of cylindrical shells containing a circumferential crack. International Journal of Fracture Mechanics, 1970, 6(4): 379–3928. F Delale, F Erdogan. The crack problem in a specially orthotropic shell with double curvature. Engineering Fracture Mechanics, 1983, 18(3): 529–544
https://doi.org/10.1016/0013-7944(83)90047-4
8 T A Cruse, P Besuner. Residual life prediction for surface cracks in complex structural details. Journal of Aircraft, 1975, 12(4): 369–375
https://doi.org/10.2514/3.44458
9 P Arora, P K Singh, V Bhasin, K K Vaze, A K Ghosh, D M Pukazhendhi, P Gandhi, G Raghava. Predictions for fatigue crack growth life of cracked pipes and pipe welds using RMS SIF approach and experimental validation. International Journal of Pressure Vessels and Piping, 2011, 88(10): 384–394
https://doi.org/10.1016/j.ijpvp.2011.07.003
10 R Rastogi, S Ghosh, A Ghosh, K Vaze, P Singh. Fatigue crack growth prediction in nuclear piping using Markov chain Monte Carlo simulation. Fatigue & Fracture of Engineering Materials & Structures, 2017, 40(1): 145–156
https://doi.org/10.1111/ffe.12486
11 J Yang, G Lu, T Yu, S Reid. Experimental study and numerical simulation of pipe-on-pipe impact. International Journal of Impact Engineering, 2009, 36(10–11): 1259–1268
https://doi.org/10.1016/j.ijimpeng.2009.05.001
12 P Arora, P K Singh, V.Bhasin, K K Vaze, D M Pukazhendhi, P Gandhi, G Raghava. Fatigue crack growth behavior in pipes and elbows of carbon steel and stainless steel materials. Procedia Engineering, 2013, 55: 703–709
https://doi.org/10.1016/j.proeng.2013.03.318
13 K Hasegawa, Y Li, B Bezensek, P H Hoang, H J Rathbun. Technical basis for application of collapse moments for locally thinned pipes subjected to torsion and bending proposed for ASME Section XI. Journal of Pressure Vessel Technology, 2016, 138(1): 011101
14 P Nagapadmaja, V Kalyanaraman, S R Satish Kumar, P Chellapandi. Experimental study on LBB behaviour of LMFBR pipe elbows. International Journal of Fatigue, 2008, 30(3): 574–584
https://doi.org/10.1016/j.ijfatigue.2007.03.003
15 D R Murthy, D Pukazhendhi, D P Navin, P Chellapandi, S Chetal. Investigations on shell-nozzle junction of steam generator for LBB justification. Fatigue & Fracture of Engineering Materials & Structures, 2007, 30(12): 1203–1213
https://doi.org/10.1111/j.1460-2695.2007.01189.x
16 M Skorupa, A Skorupa. Experimental results and predictions on fatigue crack growth in structural steel. International Journal of Fatigue, 2005, 27(8): 1016–1028
https://doi.org/10.1016/j.ijfatigue.2004.11.011
17 S X Wu. Shape change of surface crack during fatigue growth. Engineering Fracture Mechanics, 1985, 22(5): 897–913
https://doi.org/10.1016/0013-7944(85)90117-1
18 F P Brennan, S Ngiam, C Lee. An experimental and analytical study of fatigue crack shape control by cold working. Engineering Fracture Mechanics, 2008, 75(3–4): 355–363
https://doi.org/10.1016/j.engfracmech.2007.03.033
19 Y Li, K Hasegawa, N Miura, K Hoshino. Experimental investigation of failure estimation method for stainless steel pipes with a circumferential crack subjected to combined tensile and torsion loads. Journal of Pressure Vessel Technology, 2013, 135(4): 041405
20 W Y Chu, C M Hsiao, L J Jin, T H Liu. Fatigue crack initiation from a notch tip under a cyclic compressive load. Scripta Metallurgica, 1983, 17(8): 993–996
https://doi.org/10.1016/0036-9748(83)90437-4
21 D V Kumar, D R Murthy, S Seetharaman, S Gupta, K Bhasin, H Vaze, S Kushwaha. Cyclic tearing and crack growth in circumferentially cracked straight pipes. Fatigue & Fracture of Engineering Materials & Structures, 2004, 27(11): 1061–1072
https://doi.org/10.1111/j.1460-2695.2004.00822.x
22 N Jones, S Birch, R Birch, L Zhu, M Brown. An experimental study on the lateral impact of fully clamped mild steel pipes. Proceedings of the Institution of Mechanical Engineers. Part E, Journal of Process Mechanical Engineering, 1992, 206(2): 111–127
https://doi.org/10.1243/PIME_PROC_1992_206_207_02
23 V Sahu, P Ray, B Verma. Experimental fatigue crack growth analysis and modelling in part-through circumferentially pre‐cracked pipes under pure bending load. Fatigue & Fracture of Engineering Materials & Structures, 2017, 40(7): 1154–1163
https://doi.org/10.1111/ffe.12576
24 Y Murakami, L Keer. Stress intensity factors handbook, Vol. 3. Journal of Applied Mechanics, 1993, 60(4): 1063
https://doi.org/10.1115/1.2900983
25 D M Pukazhendhi, K C Pazhani, S Parivallal. Experimental investigations of fatigue crack growth and behaviour on stainless steel elbows. Journal of Structural Engineering, 2017, 44(1): 95–104
26 X Lin. Fatigue crack growth simulation of surface cracks under arbitrary crack face loading. In: 13th International Conference on Fracture. Beijing: Chinese Society of Theoretical and Applied Mechanics, 2013, 16–21
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed