1. School of Naval Architecture, Ocean and Civil Engineering, Shanghai Jiao Tong University, Shanghai 200240, China 2. College of Civil Engineering, Tongji University, Shanghai 200092, China 3. Shanghai Chengtou Highway Group Co., Ltd., Shanghai 200336, China 4. Shanghai Shentong Metro Group Co., Ltd., Shanghai 201103, China
Prefabricated internal structures of road tunnels, consisting of precast elements and the connections between them, provide advantages in terms of quality control and manufacturing costs. However, the limited construction space in tunnels creates challenges for on-site assembly. To identify feasible connecting joints, flexural tests of precast straight beams connected by welding-spliced or lap-spliced reinforcements embedded in normal concrete or ultra-high-performance fiber-reinforced concrete (UHPFRC) are first performed and analyzed. With an improvement in the strength grade of the closure concrete for the lap-spliced joint, the failure of the beam transforms from a brittle splitting mode to a ductile flexural mode. The beam connected by UHPFRC100 with short lap-spliced reinforcements can achieve almost equivalent mechanical performance in terms of the bearing capacity, ductility, and stiffness as the beam connected by normal concrete with welding-spliced reinforcements. This favorable solution is then applied to the connection of neighboring updeck slabs resting on columns in a double-deck tunnel. The applicability is validated by flexural tests of T-shaped joints, which, fail in a ductile fashion dominated by the ultimate bearing capacity of the precast elements, similar to the corresponding straight beam. The utilization of UHPFRC significantly reduces the required lap-splice length of reinforcements owing to its strong bonding strength.
V GuglielmettiP GrassoA Mahtab S Xu. Mechanized Tunnelling in Urban Areas: Design Methodology and Construction Control. London: CRC Press, 2008
2
S WangJ FuC ZhangJ Yang. Shield Tunnel Engineering: From Theory to Practice. Amsterdam: Elsevier, 2021
3
X Jiang, X Zhang, S Wang, Y Bai, B Huang. Case study of the largest concrete earth pressure balance pipe-jacking project in the world. Transportation Research Record: Journal of the Transportation Research Board, 2022, 2676(7): 92–105 https://doi.org/10.1177/03611981221076842
4
X Jiang, Y Zhang, Z Zhang, Y Bai. Study on risks and countermeasures of shallow biogas during construction of metro tunnels by shield boring machine. Transportation Research Record: Journal of the Transportation Research Board, 2021, 2675(7): 105–116 https://doi.org/10.1177/0361198121994594
5
M Breccolotti, S Gentile, M Tommasini, A L Materazzi, M F Bonfigli, B Pasqualini, V Colone, M Gianesini. Beam−column joints in continuous RC frames: Comparison between cast-in-situ and precast solutions. Engineering Structures, 2016, 127: 129–144 https://doi.org/10.1016/j.engstruct.2016.08.018
6
H K Choi, Y C Choi, C S Choi. Development and testing of precast concrete beam-to-column connections. Engineering Structures, 2013, 56: 1820–1835 https://doi.org/10.1016/j.engstruct.2013.07.021
7
H Parastesh, I Hajirasouliha, R Ramezani. A new ductile moment-resisting connection for precast concrete frames in seismic regions: An experimental investigation. Engineering Structures, 2014, 70: 144–157 https://doi.org/10.1016/j.engstruct.2014.04.001
8
K S Elliott. Precast Concrete Structures. London: CRC Press, 2019
9
T Liu, Z Wang, J Guo, J Wang. Shear strength of dry joints in precast UHPC segmental bridges: Experimental and theoretical research. Journal of Bridge Engineering, 2019, 24(1): 04018100 https://doi.org/10.1061/(ASCE)BE.1943-5592.0001323
10
G H Ahmed, O Q Aziz. Shear behavior of dry and epoxied joints in precast concrete segmental box girder bridges under direct shear loading. Engineering Structures, 2019, 182: 89–100 https://doi.org/10.1016/j.engstruct.2018.12.070
11
C Lu, B Dong, J Pan, Q Shan, A Hanif, W Yin. An investigation on the behavior of a new connection for precast structures under reverse cyclic loading. Engineering Structures, 2018, 169: 131–140 https://doi.org/10.1016/j.engstruct.2018.05.041
12
T S Eom, H G Park, H J Hwang, S M Kang. Plastic hinge relocation methods for emulative PC beam−column connections. Journal of Structural Engineering, 2016, 142(2): 04015111 https://doi.org/10.1061/(ASCE)ST.1943-541X.0001378
13
H H Ghayeb, H A Razak, N R Sulong. Performance of dowel beam-to-column connections for precast concrete systems under seismic loads: A review. Construction & Building Materials, 2020, 237: 117582 https://doi.org/10.1016/j.conbuildmat.2019.117582
14
J A RamirezB W Russell. Transfer, Development, and Splice Length for Strand/Reinforcement in High-Strength Concrete. Washington: Transportation Research Board, 2008, 603
15
L Maya, C Zanuy, L Albajar, C Lopez, J Portabella. Experimental assessment of connections for precast concrete frames using ultra high performance fibre reinforced concrete. Construction & Building Materials, 2013, 48: 173–186 https://doi.org/10.1016/j.conbuildmat.2013.07.002
F Lagier, B Massicotte, J P Charron. Experimental investigation of bond stress distribution and bond strength in unconfined UHPFRC lap splices under direct tension. Cement and Concrete Composites, 2016, 74: 26–38 https://doi.org/10.1016/j.cemconcomp.2016.08.004
J YuanB A Graybeal. Bond Behavior of Reinforcing Steel in Ultra-High Performance Concrete. FHWA-HRT-14-090. 2014
20
J Yu, B Zhang, W Chen, J He. Experimental and multi-scale numerical investigation of ultra-high performance fiber reinforced concrete (UHPFRC) with different coarse aggregate content and fiber volume fraction. Construction & Building Materials, 2020, 260: 120444 https://doi.org/10.1016/j.conbuildmat.2020.120444
X Zheng, Y Wang, S Zhang, F Xu, X Zhu, X Jiang, L Zhou, Y Shen, Q Chen, Z Yan, W Zhao, H Zhu, Y Zhang. Research progress of the thermophysical and mechanical properties of concrete subjected to freeze−thaw cycles. Construction & Building Materials, 2022, 330: 127254 https://doi.org/10.1016/j.conbuildmat.2022.127254
23
L Li, W Gong, J Li. Service life of prestressed high-strength concrete pile in marine environment considering effects of concrete stratification and temperature. Construction & Building Materials, 2020, 253: 119233 https://doi.org/10.1016/j.conbuildmat.2020.119233
24
R Sun, L Han, H Zhang, Z Ge, Y Guan, Y Ling, E Schlangen, B Savija. Fatigue life and cracking characterization of engineered cementitious composites (ECC) under flexural cyclic load. Construction & Building Materials, 2022, 335: 127465 https://doi.org/10.1016/j.conbuildmat.2022.127465
25
M Farzad, M Shafieifar, A Azizinamini. Experimental and numerical study on bond strength between conventional concrete and ultra high-performance concrete (UHPC). Engineering Structures, 2019, 186: 297–305 https://doi.org/10.1016/j.engstruct.2019.02.030
26
B A GraybealI De la VargaZ B Haber. Bond of Field-cast Grouts to Precast Concrete Elements. FHWA-HRT-16-081. 2017
27
P Marchand, F Baby, A Khadour, T Battesti, P Rivillon, M Quiertant, H H Nguyen, G Genereux, J P Deveaud, A Simon, T Francois. Bond behaviour of reinforcing bars in UHPFRC. Materials and Structures, 2016, 49(5): 1979–1995 https://doi.org/10.1617/s11527-015-0628-0
28
M A Saleem, A Mirmiran, J Xia, K Mackie. Development length of high-strength steel rebar in ultrahigh performance concrete. Journal of Materials in Civil Engineering, 2013, 25(8): 991–998 https://doi.org/10.1061/(ASCE)MT.1943-5533.0000571
29
Z B Haber, M S Saiidi, D H Sanders. Seismic performance of precast columns with mechanically spliced column-footing connections. ACI Structural Journal, 2014, 111(3): 639–650 https://doi.org/10.14359/51686624
30
50010-2010 GB. Code for Design of Concrete Structures. Beijing: Ministry of Housing and Urban-Rural Development of the People’s Republic of China, 2010 (in Chinese)
31
228-2002 GB-T. Metallic Materials—Tensile Testing at Ambient Temperature. Beijing: State General Administration of the People’s Republic of China for Quality Supervision and Inspection and Quarantine, 2002 (in Chinese)
32
50081-2002 GB-T. Standard of Test Method of Mechanical Properties on Ordinary Concrete. Beijing: Ministry of Construction of the People’s Republic of China, 2002 (in Chinese)
33
89 CECS13:. Testing Method for Steel Fiber Reinforced Concrete. Beijing: China Association for Engineering Construction Standardization, 1989
34
1992-1-1 EN. Eurocode 2: Design of Concrete Structures––Part 1–1: General Rules and Rules for Buildings. London: British Standards Institution, 2005
35
T Ueda. Material mechanical properties necessary for the structural intervention of concrete structures. Engineering (Beijing), 2019, 5(6): 1131–1138 https://doi.org/10.1016/j.eng.2019.02.012
36
L Sadowski. Multi-scale evaluation of the interphase zone between the overlay and concrete substrate: Methods and descriptors. Applied Sciences (Basel, Switzerland), 2017, 7(9): 893 https://doi.org/10.3390/app7090893
37
N OuyangS Deng. Study on the interfacial properties of UHPC-NC composite component. Journal of Chongqing University, 2019, 44(3): 63−74 (in Chinese)
38
Y XuH Wang W Shen. Experimental research on force transition through lap-spliced reinforcements. Building Structure, 1993, 4: 20−24 (in Chinese)
39
Z Guo. Principles of Reinforced Concrete. Oxford: Butterworth-Heinemann, 2014
B Wang, S Xu, F Liu. Evaluation of tensile bonding strength between UHTCC repair materials and concrete substrate. Construction & Building Materials, 2016, 112: 595–606 https://doi.org/10.1016/j.conbuildmat.2016.02.149