Effects of time-varying liquid bridge forces on rheological properties, and resulting extrudability and constructability of three-dimensional printing mortar

doi:10.1007/s11709-023-0999-1

Frontiers of Structural and Civil Engineering

2023, Vol. 17

Issue (9): 1295-1309 https://doi.org/10.1007/s11709-023-0999-1

本期目录

Effects of time-varying liquid bridge forces on rheological properties, and resulting extrudability and constructability of three-dimensional printing mortar

Peng ZHI¹, Yu-Ching WU¹(

), Timon RABCZUK²

¹. Department of Structural Engineering, Tongji University, Shanghai 200092, China
². Institute of Structural Mechanics, Bauhaus University of Weimar, Weimar 99423, Germany

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Abstract：

Extrudability and constructability are two important, yet contradictory issues pertaining to the construction of three-dimensional (3D) printing concrete. Extrudability is easily achieved when 3D printing cement mortar has a high water content and low cohesion, but the printed structure is easily collapsible. However, a 3D printing cement mortar with a low water content and high cohesion has a relatively stable printed structure although the cement mortar might not be extrudable. This study proposes a particle-based method to simulate 3D printing mortar extrusion and construction as an overall planning tool for building design. First, a discrete element model with time-varying liquid bridge forces is developed to investigate the microscopic effects of these forces on global rheological properties. Next, a series of numerical simulations relevant to 3D printable mortar extrudability and constructability are carried out. The study demonstrates that the effects of time-varying liquid bridge forces on rheological properties and the resulting extrudability and constructability of 3D printing mortar are considerable. Furthermore, an optimized region that satisfies both the extrusion and construction requirements is provided for 3D printing industry as a reference.

Key words： particle-based simulation liquid bridge force rheological property 3D printing mortar extrudability constructability

收稿日期: 2022-08-17 出版日期: 2023-12-21

Corresponding Author(s): Yu-Ching WU

引用本文:

. [J]. Frontiers of Structural and Civil Engineering, 2023, 17(9): 1295-1309.
Peng ZHI, Yu-Ching WU, Timon RABCZUK. Effects of time-varying liquid bridge forces on rheological properties, and resulting extrudability and constructability of three-dimensional printing mortar. Front. Struct. Civ. Eng., 2023, 17(9): 1295-1309.

链接本文:

https://academic.hep.com.cn/fsce/CN/10.1007/s11709-023-0999-1
https://academic.hep.com.cn/fsce/CN/Y2023/V17/I9/1295

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Fig.1

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Fig.4

Fig.5

property	item	data
liquid bridge properties	liquid bridge volume	7.42 × 10^–10 m³
	damping coefficient for the capillary phase	0.5
	surface tension $γ$	2.0–16.0 N/m
	contact angle	45°
particle properties	Poisson’s ratio	0.25
	density	2000 kg/m³
	contact friction angle	80°
	contact time	0.005 s
	restitution coefficient in normal direction	0.1
	restitution coefficient in tangential direction	0.1

Tab.2

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Fig.11

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Fig.14

Tab.3

Fig.15

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