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Frontiers of Environmental Science & Engineering

ISSN 2095-2201

ISSN 2095-221X(Online)

CN 10-1013/X

Postal Subscription Code 80-973

2018 Impact Factor: 3.883

Front.Environ.Sci.Eng.    2014, Vol. 8 Issue (4) : 580-588    https://doi.org/10.1007/s11783-013-0599-8
RESEARCH ARTICLE
Identification and assessment of environmental burdens of Chinese copper production from a life cycle perspective
Xiaolong SONG1,2,Jianxin YANG1,*(),Bin LU1,Bo LI1,Guangyuan ZENG1
1. State Key Laboratory of Urban and Regional Ecology, Research Center for Eco-Environmental Sciences, Chinese Academy of Sciences, Beijing 100085, China
2. Shanghai Cooperative Centre for WEEE Recycling, Shanghai Second Polytechnic University, Shanghai 201209, China
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Abstract

The environmental burdens of Chinese copper production have been identified and quantified in the context of typical technologies, materials supplies and environmental emissions by a life cycle approach. Primary and secondary copper production using copper ores and scraps, respectively, were analyzed in detail. The flash and bath smelting approaches and the recycling of copper scraps were selected as representative copper production processes. A quantitative analysis was also conducted to assess the influence of material transport distance in copper production. Life cycle assessment (LCA) results showed that resources depletion and human health contribute significantly to environmental burdens in Chinese copper production. In addition, the secondary copper production has dramatically lower environmental burdens than the primary production. There is no obvious distinction in overall environmental burdens in primary copper production by flash or bath smelting approach. However, resources depletion is lower and the damage to human health is higher for flash smelting approach. Ecosystem quality damage is slight for both approaches. Environmental burdens from the mining stage contribute most in all life cycle stages in primary copper production. In secondary copper production, the electrolytic refining stage dominates. Based on the life cycle assessment results, some suggestions for improving environmental performance were proposed to meet the sustainable development of Chinese copper industry.

Keywords copper production      environmental burden      life cycle assessment      refined copper     
Corresponding Author(s): Jianxin YANG   
Issue Date: 11 June 2014
 Cite this article:   
Guangyuan ZENG,Xiaolong SONG,Jianxin YANG, et al. Identification and assessment of environmental burdens of Chinese copper production from a life cycle perspective[J]. Front.Environ.Sci.Eng., 2014, 8(4): 580-588.
 URL:  
https://academic.hep.com.cn/fese/EN/10.1007/s11783-013-0599-8
https://academic.hep.com.cn/fese/EN/Y2014/V8/I4/580
categoryfeedstockgradeprocess
primary production by flash smeltingsulfide ore0.81% Cuunderground mining-transportation-beneficiation-dewatering-flash smelting-converting-fire refining-electrolytic refining
primary production by bath smeltingsulfide ore1.02% Cuunderground mining-transportation- beneficiation-bath smelting-converting-fire refining-electrolytic refining
secondary production by two-stage approachwaste wire42% Cucollection-disassembly-separation-transportation-blast furnace smelting-reverberatory furnace refining-electrolytic refining
Tab.1  Description of copper production processes
Fig.1  Copper production flowsheets: (a) primary production by flash smelting approach; (b) primary production by bath smelting approach; (c) secondary production by two-stage approach
data categoriessources
copper ore mining and beneficiationproduction data from a copper plant in western China
primary production by flash smeltingproduction data from a copper plant in central China
primary production by bath smeltingproduction data from a copper plant in western China
secondary copper productionpublished literature [23]
transportation and auxiliary materials production (oxygen, limestone, sulfuric acid, etc.)PE-GaBi database
energy production (coal, heavy fuel oil, electricity, etc.)Pe-GaBi database
Tab.2  Data sources of life cycle inventory
input and outputinventory categoryprimary production by flash smelting approachprimary production by bath smelting approachsecondary production by two-stage approach
feedstock/kgcopper ore/(0.81%)128977.0000
copper ore/(1.02%)0106064.000
waste wire004302.00
auxiliary materials/kglimestone0109.4451.80
quartz sand574.591092.0945.53
oxygen1007.381469.390
sulfuric acid9.906.803.00
steam600.001200.001000.00
energy resources/MJAC electricity14890.5718398.27925.20
DC electricity849.60932.40972.00
coal1987.3010454.900
coke0013781.00
diesel oil11743.209657.000
heavy fuel oil9886.171869.105983.50
emissions/kgCO22092.262203.63724.15
SO275.4663.846.45
COD56.7952.592.03
dust64.8227.500.67
slag2187.002998.00681.83
Tab.3  Selected parameters of input and output data for 1 ton of refined copper production
Fig.2  Results of environmental impact categories in Chinese copper production
Fig.3  Environmental burdens of Chinese copper production
Fig.4  Environmental burdens of Chinese copper production in each life cycle stage: (a) primary production by flash smelting approach; (b) primary production by bath smelting approach; (c) secondary production by two-stage approach
Fig.5  Variation in environmental burdens with transport distance: (a) transport by truck; (b) transport by ship
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