Please wait a minute...
Frontiers of Engineering Management

ISSN 2095-7513

ISSN 2096-0255(Online)

CN 10-1205/N

Postal Subscription Code 80-905

Front. Eng    2021, Vol. 8 Issue (2) : 157-171    https://doi.org/10.1007/s42524-020-0126-0
RESEARCH ARTICLE
Data analytics and optimization for smart industry
Lixin TANG(), Ying MENG
Key Laboratory of Data Analytics and Optimization for Smart Industry, Ministry of Education, Northeastern University, Shenyang 110819, China
 Download: PDF(1841 KB)   HTML
 Export: BibTeX | EndNote | Reference Manager | ProCite | RefWorks
Abstract

Industrial intelligence is a core technology in the upgrading of the production processes and management modes of traditional industries. Motivated by the major development strategies and needs of industrial intellectualization in China, this study presents an innovative fusion structure that encompasses the theoretical foundation and technological innovation of data analytics and optimization, as well as their application to smart industrial engineering. First, this study describes a general methodology for the fusion of data analytics and optimization. Then, it identifies some data analytics and system optimization technologies to handle key issues in smart manufacturing. Finally, it provides a four-level framework for smart industry based on the theoretical and technological research on the fusion of data analytics and optimization. The framework uses data analytics to perceive and analyze industrial production and logistics processes. It also demonstrates the intelligent capability of planning, scheduling, operation optimization, and optimal control. Data analytics and system optimization tech-nologies are employed in the four-level framework to overcome some critical issues commonly faced by manufacturing, resources and materials, energy, and logistics systems, such as high energy consumption, high costs, low energy efficiency, low resource utilization, and serious environmental pollution. The fusion of data analytics and optimization allows enterprises to enhance the prediction and control of unknown areas and discover hidden knowledge to improve decision-making efficiency. Therefore, industrial intelligence has great importance in China’s industrial upgrading and transformation into a true industrial power.

Keywords data analytics      system optimization      smart industry     
Corresponding Author(s): Lixin TANG   
Just Accepted Date: 30 June 2020   Online First Date: 26 August 2020    Issue Date: 25 March 2021
 Cite this article:   
Lixin TANG,Ying MENG. Data analytics and optimization for smart industry[J]. Front. Eng, 2021, 8(2): 157-171.
 URL:  
https://academic.hep.com.cn/fem/EN/10.1007/s42524-020-0126-0
https://academic.hep.com.cn/fem/EN/Y2021/V8/I2/157
Fig.1  Fusion structure of data analytics and optimization for smart industry.
Fig.2  Fusion methodology of data analytics and optimization.
Fig.3  Data analytics and optimization are used to handle key issues in smart industry.
Fig.4  Whole-process production and inventory planning of steel production.
Fig.5  Main contradiction between production requirements and product demands.
Fig.6  Operation optimization in the steel industry.
Fig.7  Optimal control in the steel industry.
Fig.8  V-shaped structure of the relationship among science research, technology innovation, and engineering practice.
Fig.9  Four-level framework for data analytics and optimization application in smart industry.
1 B Brunaud, I E Grossmann (2017). Perspectives in multilevel decision-making in the process industry. Frontiers of Engineering Management, 4(3): 256–270
https://doi.org/10.15302/J-FEM-2017049
2 R C Dorf, R H Bishop (2011). Modern Control Systems, 12th ed. San Antonio: Pearson
3 H L Fang, C H Tsai (1998). A genetic algorithm approach to hot strip mill rolling scheduling problems. In: Proceedings of 10th IEEE International Conference on Tools with Artificial Intelligence. Piscataway, 264–271
4 L Lopez, M W Carter, M Gendreau (1998). The hot strip mill production scheduling problem: A tabu search approach. European Journal of Operational Research, 106(2–3): 317–335
https://doi.org/10.1016/S0377-2217(97)00277-4
5 S S Sahay, P C Kapur (2007). Model based scheduling of a continuous annealing furnace. Ironmaking & Steelmaking, 34(3): 262–268
https://doi.org/10.1179/174328107X165708
6 S S Sahay, K Krishnan (2007). Model based optimization of continuous annealing operation for bundle of packed rods. Ironmaking & Steelmaking, 34(1): 89–94
https://doi.org/10.1179/174328106X118170
7 A L Shao (2017). Can industrial intelligence promote industrial transformation? Case of mining enterprises. Frontiers of Engineering Management, 4(3): 375–378
https://doi.org/10.15302/J-FEM-2017108
8 L X Tang, P Che (2013). Generation scheduling under a CO2 emission reduction policy in the deregulated market. IEEE Transactions on Engineering Management, 60(2): 386–397
https://doi.org/10.1109/TEM.2012.2227971
9 L X Tang, W Jiang, J Y Liu, Y Dong (2015a). Research into container reshuffling and stacking problems in container terminal yards. IIE Transactions, 47(7): 751–766
https://doi.org/10.1080/0740817X.2014.971201
10 L X Tang, F Li, Z L Chen (2019). Integrated scheduling of production and two-stage delivery of make-to-order products: Offline and online algorithms. INFORMS Journal on Computing, 31(3): 493–514
https://doi.org/10.1287/ijoc.2018.0842
11 L X Tang, F Li, J Y Liu (2015b). Integrated scheduling of loading and transportation with tractors and semitrailers separated. Naval Research Logistics, 62(5): 416–433
https://doi.org/10.1002/nav.21639
12 L X Tang, J Y Liu, A Y Rong, Z H Yang (2001). A review of planning and scheduling systems and methods for integrated steel production. European Journal of Operational Research, 133(1): 1–20
https://doi.org/10.1016/S0377-2217(00)00240-X
13 L X Tang, J Y Liu, A Y Rong, Z H Yang (2002a). Modeling and a genetic algorithm solution for the slab stack shuffling problem when implementing steel rolling schedules. International Journal of Production Research, 40(7): 1583–1595
https://doi.org/10.1080/00207540110110118424
14 L X Tang, J Y Liu, F Yang, F Li, K Li (2015c). Modeling and solution for the ship stowage planning problem of coils in the steel industry. Naval Research Logistics, 62(7): 564–581
https://doi.org/10.1002/nav.21664
15 L X Tang, P B Luh, J Y Liu, L Fang (2002b). Steel-making process scheduling using Lagrangian relaxation. International Journal of Production Research, 40(1): 55–70
https://doi.org/10.1080/00207540110073000
16 L X Tang, Y Meng, Z L Chen, J Y Liu (2016a). Coil batching to improve productivity and energy utilization in steel production. Manufacturing & Service Operations Management, 18(2): 262–279
https://doi.org/10.1287/msom.2015.0558
17 L X Tang, D F Sun, J Y Liu (2016b). Integrated storage space allocation and ship scheduling problem in bulk cargo terminals. IIE Transactions, 48(5): 428–439
https://doi.org/10.1080/0740817X.2015.1063791
18 L X Tang, G S Wang, Z L Chen (2014a). Integrated charge batching and casting width selection at Baosteel. Operations Research, 62(4): 772–787
https://doi.org/10.1287/opre.2014.1278
19 L X Tang, Y Yang, J Y Liu (2012a). Modeling and solution for the coil sequencing problem in steel color-coating production. IEEE Transactions on Control Systems Technology, 20(6): 1409–1420
https://doi.org/10.1109/TCST.2011.2170196
20 L X Tang, R Zhao, J Y Liu (2012b). Models and algorithms for shuffling problems in steel plants. Naval Research Logistics, 59(7): 502–524
https://doi.org/10.1002/nav.21503
21 L X Tang, Y Zhao, J Y Liu (2014b). An improved differential evolution algorithm for practical dynamic scheduling in steelmaking-continuous casting production. IEEE Transactions on Evolutionary Computation, 18(2): 209–225
https://doi.org/10.1109/TEVC.2013.2250977
22 L X Tang, Y F Zhao (2008). Scheduling a single semi-continuous batching machine. Omega, 36(6): 992–1004
https://doi.org/10.1016/j.omega.2007.11.003
23 V Valls Verdejo, M A P Alarco, M P L Sorli (2009). Scheduling in a continuous galvanizing line. Computers & Operations Research, 36(1): 280–296
https://doi.org/10.1016/j.cor.2007.09.006
24 H Yasuda, H Tokuyama, K Tarui, Y Tanimoto, M Nagano (1984). Two-stage algorithm for production scheduling of hot strip mill. Operations Research, 32: 695–707
25 R Y Yin (2016). Theory and Methods of Metallurgical Process Integration. Beijing: Metallurgical Industry Press
26 R Y Yin (2017). A discussion on “smart” steel plant—view from physical system side. Iron and Steel, 52(6): 1–12 (in Chinese)
[1] Jonathan Jingsheng SHI, Saixing ZENG, Xiaohua MENG. Intelligent data analytics is here to change engineering management[J]. Front. Eng, 2017, 4(1): 41-48.
[2] Da-di Zhou. Discussion on the System Optimization of the Energy Development Strategy and Plan[J]. Front. Eng, 2014, 1(2): 147-152.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed