Please wait a minute...
Frontiers in Energy

ISSN 2095-1701

ISSN 2095-1698(Online)

CN 11-6017/TK

Postal Subscription Code 80-972

2018 Impact Factor: 1.701

Front. Energy    2021, Vol. 15 Issue (1) : 91-98    https://doi.org/10.1007/s11708-020-0806-9
RESEARCH ARTICLE
Experimental studies of ash film fractions based on measurement of cenospheres geometry in pulverized coal combustion
Siqi LIU, Yanqing NIU(), Liping WEN, Yang LIANG, Bokang YAN, Denghui WANG, Shi’en HUI
State Key Laboratory of Multiphase Flow in Power Engineering, Department of Thermal Engineering, School of Energy and Power Engineering, Xi’an Jiaotong University, Xi’an 710049, China
 Download: PDF(1311 KB)   HTML
 Export: BibTeX | EndNote | Reference Manager | ProCite | RefWorks
Abstract

In pulverized coal particle combustion, part of the ash forms the ash film and exerts an inhibitory influence on combustion by impeding the diffusion of oxygen to the encapsulated char core, while part of the ash diffuses toward the char core. Despite the considerable ash effects on combustion, the fraction of ash film still remains unclear. However, the research of the properties of cenospheres can be an appropriate choice for the fraction determination, being aware that the formation of cenospheres is based on the model of coal particles with the visco-plastic ash film and a solid core. The fraction of ash film X is the ratio of the measuring mass of ash film and the total ash in coal particle. In this paper, the Huangling bituminous coal with different sizes was burnt in a drop-tube furnace at 1273, 1473, and 1673 K with air as oxidizer. A scanning electron microscope (SEM) and cross-section analysis have been used to study the geometry of the collected cenospheres and the effects of combustion parameters on the fraction of ash film. The results show that the ash film fraction increases with increasing temperature and carbon conversion ratio but decreases with larger sizes of coal particles. The high fraction of ash film provides a reasonable explanation for the extinction event at the late burnout stage. The varied values of ash film fractions under different conditions during the dynamic combustion process are necessary for further development of kinetic models.

Keywords ash film fraction      cenospheres      coal combustion      fly ash     
Corresponding Author(s): Yanqing NIU   
Online First Date: 17 April 2020    Issue Date: 19 March 2021
 Cite this article:   
Siqi LIU,Yanqing NIU,Liping WEN, et al. Experimental studies of ash film fractions based on measurement of cenospheres geometry in pulverized coal combustion[J]. Front. Energy, 2021, 15(1): 91-98.
 URL:  
https://academic.hep.com.cn/fie/EN/10.1007/s11708-020-0806-9
https://academic.hep.com.cn/fie/EN/Y2021/V15/I1/91
Fig.1  Cumulative size distributions of sieved coal particles (61–75, 75–90, and 90–125 mm).
Ultimate analysis/(wt%) Proximate analysis/(wt%)
C H O N S M A V FC
65.87 3.96 8.63 0.85 0.54 6.52 13.63 30.34 49.51
Tab.1  Ultimate and proximate analysis of Huangling bituminousa
Fig.2  Schematic of laboratory-scale experiment system.
Fig.3  Schematic of the cross-section analysis of the cenosphere particle.
Fig.4  SEM image of cenosphere after polishing resin mixture (1673 K, 75–90 mm coal particles, N>95%).
Fig.5  Ash film thickness from coal particles of different sizes as a function of ash cenosphere diameter (N>95%).
Fig.6  Ash film fractions of three coals of different sizes (61–75, 75–90, and 90–125 mm) at 1273 K, 1473 K, and 1673 K.
Fig.7  Ash film fraction of 75–90 mm coal particles at different carbon conversion ratios (85%–90%, 90%–95% and>95%).
Fig.8  Change of ash film with carbon conversion under different combustion conditions.
1 J Y Chen, A P Mann, J H Kent. Computational modelling of pulverised fuel burnout in tangentially fired furnaces. Symposium (International) on Combustion, 1992, 24(1): 1381–1389
2 H C Hottel, I M Stewart. Space requirement for the combustion of pulverized coal. Industrial & Engineering Chemistry, 1940, 32(5): 719–730
https://doi.org/10.1021/ie50365a031
3 R Hurt, J K Sun, M Lunden. A kinetic model of carbon burnout in pulverized coal combustion. Combustion and Flame, 1998, 113(1–2): 181–197
https://doi.org/10.1016/S0010-2180(97)00240-X
4 J J Murphy, C R Shaddix. Effect of reactivity loss on apparent reaction order of burning char particles. Combustion and Flame, 2010, 157(3): 535–539 doi:10.1016/j.combustflame.2009.09.013
5 M A Field. Measurements of the effect of rank on combustion rates of pulverized coal. Combustion and Flame, 1970, 14(2): 237–248
https://doi.org/10.1016/S0010-2180(70)80035-9
6 R H Hurt, R E Mitchell. Unified high-temperature char combustion kinetics for a suite of coals of various rank. Symposium (International) on Combustion, 1992, 24(1): 1243–1250
https://doi.org/10.1016/S0082-0784(06)80146-3
7 M Cloke, T Wu, R Barranco, E Lester. Char characterisation and its application in a coal burnout model. Fuel, 2003, 82(15–17): 1989–2000
https://doi.org/10.1016/S0016-2361(03)00155-8
8 Y Niu, C R Shaddix. A sophisticated model to predict ash inhibition during combustion of pulverized char particles. Proceedings of the Combustion Institute, 2015, 35(1): 561–569
https://doi.org/10.1016/j.proci.2014.05.077
9 M M Lunden, N Y C Yang, T J Headley, C R Shaddix. Mineral-char interactions during char combustion of a high-volatile coal. Symposium (International) on Combustion, 1998, 27(2): 1695–1702
https://doi.org/10.1016/S0082-0784(98)80009-X
10 Y Niu, S Liu, C R Shaddix, S Hui. An intrinsic kinetics model to predict complex ash effects (ash film, dilution, and vaporization) on pulverized coal char burnout in air (O2/N2) and oxy-fuel (O2/CO2) atmospheres. Proceedings of the Combustion Institute, 2019, 37(3): 2781–2790
https://doi.org/10.1016/j.proci.2018.06.010
11 C Chen, T Kojima. Single char particle combustion at moderate temperature: effects of ash. Fuel Processing Technology, 1996, 47(3): 215–232
https://doi.org/10.1016/0378-3820(96)01014-4
12 Y Niu, S Wang, C R Shaddix, S Hui. Kinetic modeling of the formation and growth of inorganic nano-particles during pulverized coal char combustion in O2/N2 and O2/CO2 atmospheres. Combustion and Flame, 2016, 173: 195–207
https://doi.org/10.1016/j.combustflame.2016.08.021
13 Y Niu, X Liu, S Wang, S Hui, C R Shaddix. A numerical investigation of the effect of flue gas recirculation on the evolution of ultra-fine ash particles during pulverized coal char combustion. Combustion and Flame, 2017, 184: 1–10
https://doi.org/10.1016/j.combustflame.2017.05.029
14 V B Fenelonov, M S Mel’gunov, V N Parmon. The properties of cenospheres and the mechanism of their formation during high-temperature coal combustion at thermal power plans. Kona Powder and Particle Journal, 2010, 28(0): 189–208
https://doi.org/10.14356/kona.2010017
15 M Żyrkowski, R C Neto, L F Santos, K Witkowski. Characterization of fly-ash cenospheres from coal-fired power plant unit. Fuel, 2016, 174: 49–53
https://doi.org/10.1016/j.fuel.2016.01.061
16 J Yu, X Li, E Fleming, Z Meng, D Wang, A Tahmasebi. Analysis on characteristics of fly ash from coal fired power stations. Energy Procedia, 2012, 17: 3–9
https://doi.org/10.1016/j.egypro.2012.02.054
17 S V Vassilev, C G Vassileva. Mineralogy of combustion wastes from coal-fired power stations. Fuel Processing Technology, 1996, 47(3): 261–280
https://doi.org/10.1016/0378-3820(96)01016-8
18 Y Li, H Wu. Ash cenosphere from solid fuels combustion. Part 1: an investigation into its formation mechanism using pyrite as a model fuel. Energy & Fuels, 2012, 26(1): 130–137
https://doi.org/10.1021/ef201173g
19 Y Li, X Gao, H Wu. Further investigation into the formation mechanism of ash cenospheres from an Australian coal-fired power station. Energy & Fuels, 2013, 27(2): 811–815
https://doi.org/10.1021/ef3020553
20 E Raask. Mineral Impurities in Coal Combustion: Behavior, Problems, and Remedial Measures. New York: Hemisphere, 1985
21 N Ranjbar, C Kuenzel. Cenospheres: a review. Fuel, 2017, 207: 1–12
https://doi.org/10.1016/j.fuel.2017.06.059
22 P K Kolay, S Bhusal. Recovery of hollow spherical particles with two different densities from coal fly ash and their characterization. Fuel, 2014, 117(Part A): 118–124
23 L L Ngu, H Wu, D K Zhang. Characterization of ash cenospheres in fly ash from Australian power stations. Energy & Fuels, 2007, 21(6): 3437–3445
https://doi.org/10.1021/ef700340k
24 Y Niu, Y Gong, X Zhang, Y Liang, D Wang, S Hui. Effects of leaching and additives on the ash fusion characteristics of high-Na/Ca Zhundong coal. Journal of the Energy Institute, 2019, 92(4): 1115–1122
https://doi.org/10.1016/j.joei.2018.06.006
[1] Jinzhi CAI, Dan LI, Denggao CHEN, Zhenshan LI. NOx and H2S formation in the reductive zone of air-staged combustion of pulverized blended coals[J]. Front. Energy, 2021, 15(1): 4-13.
[2] Xiaoguang LI, Lingyan ZENG, Hongye LIU, Yao LI, Yifu LI, Yunlong ZHAO, Bo JIAO, Minhang SONG, Shaofeng ZHANG, Zhichao CHEN, Zhengqi LI. Industrial-scale investigations on effects of tertiary-air declination angle on combustion and steam temperature characteristics in a 350-MW supercritical down-fired boiler[J]. Front. Energy, 2021, 15(1): 132-142.
[3] Li JIA, Baoguo FAN, Xianrong ZHENG, Xiaolei QIAO, Yuxing YAO, Rui ZHAO, Jinrong GUO, Yan JIN. Mercury emission and adsorption characteristics of fly ash in PC and CFB boilers[J]. Front. Energy, 2021, 15(1): 112-123.
[4] Yonghong YAN, Liutao SUN, Zhengkang PENG, Hongliang QI, Li LIU, Rui SUN. Effects of pyrolyzed semi-char blend ratio on coal combustion and pollution emission in a 0.35 MW pulverized coal-fired furnace[J]. Front. Energy, 2021, 15(1): 78-90.
[5] YAN Jianhua, CHEN Tong, LU Shengyong, LI Xiaodong, GU Yueling, CEN Kefa. Experimental study on low temperature thermal treatment of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) in fly ash[J]. Front. Energy, 2007, 1(3): 280-284.
[6] ZHANG Junying, ZHAO Yongchun, DING Feng, ZENG Hancai, ZHENG Chuguang. Preliminary study of trace element emissions and control during coal combustion[J]. Front. Energy, 2007, 1(3): 273-279.
[7] LIU Xiaowei, XU Minghou, YU Dunxi, GAO Xiangpeng, CAO Qian, HAO Wei. Influence of mineral transformation on emission of particulate matters during coal combustion[J]. Front. Energy, 2007, 1(2): 213-217.
[8] GUO Xin, ZHENG Chuguang, LU Nanxia. A density functional theory study of the adsorption of Hg and HgCl2 on a CaO(001) surface[J]. Front. Energy, 2007, 1(1): 101-104.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed