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Frontiers of Mechanical Engineering

ISSN 2095-0233

ISSN 2095-0241(Online)

CN 11-5984/TH

Postal Subscription Code 80-975

2018 Impact Factor: 0.989

Front Mech Eng    2012, Vol. 7 Issue (2) : 109-119    https://doi.org/10.1007/s11465-012-0323-6
RESEARCH ARTICLE
A method to calculate working capacity space of multi-DOF manipulator and the application in excavating mechanism
Baochen WEI, Feng GAO()
State Key Laboratory of Mechanical System and Vibration, Shanghai Jiao Tong University, Shanghai 200240, China
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Abstract

Working capacity refers to the velocity output and force output of a manipulator. It is usually be represented by output capacity space. In this paper, the method of Linear Programming and a geometric method are proposed to calculate working capacity spaces in different situations. With the consideration of gravity effect of every component, the output force capacity space of heavy duty manipulators is calculated. The results show that the effect of the gravity is a translation of the capacity space. This paper gives a method for the output capacity express especially for heavy duty manipulators. The output capacity space can be helpful to the driving parameters selection. With the consideration of the gravity effect of every component and the friction at the joints, the excavating force capacity space of the heavy-load excavating mechanism is calculated and is represented as a multi-dimensional polytope. The results show that the effect of the gravity and friction is to translational act on the capacity space.

Keywords working capacity      multi-DOF manipulator      capacity polytope      excavating mechanism     
Corresponding Author(s): GAO Feng,Email:fengg@sjtu.edu.cn   
Issue Date: 05 June 2012
 Cite this article:   
Baochen WEI,Feng GAO. A method to calculate working capacity space of multi-DOF manipulator and the application in excavating mechanism[J]. Front Mech Eng, 2012, 7(2): 109-119.
 URL:  
https://academic.hep.com.cn/fme/EN/10.1007/s11465-012-0323-6
https://academic.hep.com.cn/fme/EN/Y2012/V7/I2/109
Fig.1  Manipulability ellipsoid and manipulability polytope.(a)Manipulability ellipsoid approch; (b) Manipulability polytope approach
Fig.2  Translational velocity capacity polytope in 2-dimensional case
Fig.3  Rotational velocity capacity polytope in 2-dimensional case
Fig.4  Translational capacity polytope of 6-DOF manipulator
Fig.5  Translational capacity ellipsoid of 6-DOF manipulator
Fig.6  3-hybrid-DOF representation in 3D space
Fig.7  Force capacity polytope of 3-DOF planar manipulator
Fig.8  Electric mining shovel. (a)Electric shovel with traditional excavating mechanism; (b) electric shovel with new exavating mechanism
Fig.9  Diagram of 3-DOF excavating mechanism
Fig.10  Driving input force space of the 3-DOF excavating mechanism
Fig.11  Force output ablity of the excavating mechanism
Fig.12  The effect of gravity on the output force/torque ability polytope
Soil nameClay with rubbles
Density of the soil1800 kg/m3
Excavating distance4 m
Excavating trajectoryLog spiral
Gravity of upper handle15000 kg
Gravity of lower handle15000 kg
Gravity of the shovel43200vkg
Volume of the shovel25 m3
Tab.1  Working parameters of the excavating process
No.123456
Angle (θ)24.6°33.6°42.6°51.6°60.6°69.6°
Tab.2  The configurations in the simulation
Fig.13  Diagram of the configurations in simulation
Fig.14  Excavating ability in different configurations of the mechanism
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