Machinability of ultrasonic vibration-assisted micro-grinding in biological bone using nanolubricant

doi:10.1007/s11465-022-0717-z

Front. Mech. Eng.

2023, Vol. 18

Issue (1) : 1 https://doi.org/10.1007/s11465-022-0717-z

RESEARCH ARTICLE

Machinability of ultrasonic vibration-assisted micro-grinding in biological bone using nanolubricant

Yuying YANG¹, Min YANG², Changhe LI¹(

), Runze LI³, Zafar SAID⁴, Hafiz Muhammad ALI⁵, Shubham SHARMA⁶(

)

¹. School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266520, China
². College of Physics, Qingdao University, Qingdao 266071, China
³. Department of Biomedical Engineering, University of Southern California, Los Angeles, CA 90089, USA
⁴. Department of Sustainable and Renewable Energy Engineering, University of Sharjah, Sharjah 27272, United Arab Emirates
⁵. Mechanical Engineering Department, King Fahd University of Petroleum and Minerals, Dhahran 31261, Saudi Arabia
⁶. Department of Mechanical Engineering, IK Gujral Punjab Technical University, Jalandhar 144603, India

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Abstract

Bone grinding is an essential and vital procedure in most surgical operations. Currently, the insufficient cooling capacity of dry grinding, poor visibility of drip irrigation surgery area, and large grinding force leading to high grinding temperature are the technical bottlenecks of micro-grinding. A new micro-grinding process called ultrasonic vibration-assisted nanoparticle jet mist cooling (U-NJMC) is innovatively proposed to solve the technical problem. It combines the advantages of ultrasonic vibration (UV) and nanoparticle jet mist cooling (NJMC). Notwithstanding, the combined effect of multi parameter collaborative of U-NJMC on cooling has not been investigated. The grinding force, friction coefficient, specific grinding energy, and grinding temperature under dry, drip irrigation, UV, minimum quantity lubrication (MQL), NJMC, and U-NJMC micro-grinding were compared and analyzed. Results showed that the minimum normal grinding force and tangential grinding force of U-NJMC micro-grinding were 1.39 and 0.32 N, which were 75.1% and 82.9% less than those in dry grinding, respectively. The minimum friction coefficient and specific grinding energy were achieved using U-NJMC. Compared with dry, drip, UV, MQL, and NJMC grinding, the friction coefficient of U-NJMC was decreased by 31.3%, 17.0%, 19.0%, 9.8%, and 12.5%, respectively, and the specific grinding energy was decreased by 83.0%, 72.7%, 77.8%, 52.3%, and 64.7%, respectively. Compared with UV or NJMC alone, the grinding temperature of U-NJMC was decreased by 33.5% and 10.0%, respectively. These results showed that U-NJMC provides a novel approach for clinical surgical micro-grinding of biological bone.

Keywords micro-grinding biological bone ultrasonic vibration (UV) nanoparticle jet mist cooling (NJMC) grinding force grinding temperature

Corresponding Author(s): Changhe LI,Shubham SHARMA

About author:

Changjian Wang and Zhiying Yang contributed equally to this work.

Just Accepted Date: 30 June 2022 Issue Date: 23 February 2023

Cite this article:

Yuying YANG,Min YANG,Changhe LI, et al. Machinability of ultrasonic vibration-assisted micro-grinding in biological bone using nanolubricant[J]. Front. Mech. Eng., 2023, 18(1): 1.

URL:

https://academic.hep.com.cn/fme/EN/10.1007/s11465-022-0717-z
https://academic.hep.com.cn/fme/EN/Y2023/V18/I1/1

Fig.1 Schematic of the functionalization and bio-coupling of silica nanoparticles.

Fig.2 Diagram of the bone micro-grinding experiment.

Fig.3 Schematic of grinding measurement: (a) grinding force and (b) grinding temperature.

Fig.4 Schematic of sample orientations and structure in compact bone.

Tab.1 Lubrication parameters under different lubrication conditions

Tab.2 Experimental scheme of micro-grinding process

Fig.5 Comparison of grinding force on different bone tissue orientations.

Fig.6 Schematic of bone tissue grinding in different directions. (a) Cross grinding direction, (b) side grinding direction, and (c) surface grinding direction.

Fig.7 Typical diagram of grinding force in different grinding conditions: (a) dry, (b) drip, (c) minimum quantity lubrication, (d) ultrasonic vibration, (e) nanoparticle jet mist cooling, and (f) ultrasonic vibration-assisted nanoparticle jet mist cooling.

Fig.8 Grinding force of different grinding conditions. MQL: minimum quantity lubrication, UV: ultrasonic vibration, NJMC: nanoparticle jet mist cooling, U-NJMC: ultrasonic vibration-assisted nanoparticle jet mist cooling.

Fig.9 Friction coefficient in different grinding conditions. MQL: minimum quantity lubrication, UV: ultrasonic vibration, NJMC: nanoparticle jet mist cooling, U-NJMC: ultrasonic vibration-assisted nanoparticle jet mist cooling.

Fig.10 Schematic of the bone grinding width.

Fig.11 Specific grinding performance under different lubrication conditions.

Tab.3 Summary of micro-grinding biological bone at different lubrication conditions with the corresponding experimental results

Fig.12 Grinding temperature under different lubrication conditions.

Fig.13 Schematic of UV-assisted micro-grinding.

Fig.14 Nano-SiO₂: (a) macroscopic morphology, (b) molecular structure, and (c) 3D chain structure.

Fig.15 Lubrication mechanism of SiO₂ nanoparticles: (a) micro-bearing action, (b) deposition membrane effect, (c) penetration and frictional chemical reactions, and (d) self-repair mechanism.

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