Please wait a minute...
Frontiers of Materials Science

ISSN 2095-025X

ISSN 2095-0268(Online)

CN 11-5985/TB

Postal Subscription Code 80-974

2018 Impact Factor: 1.701

Front Mater Sci Chin    2009, Vol. 3 Issue (2) : 212-217    https://doi.org/10.1007/s11706-009-0023-2
RESEARCH ARTICLE
Effects of process parameters on arc shape and penetration in twin-wire indirect arc welding
Shun-shan ZHANG1(), Mei-qing CAO2, Dong-ting WU1, Zeng-da ZOU1
1. School of Materials Science and Engineering, Shandong University, Jinan 250061, China; 2. School of Materials Science and Engineering, Shandong University of Science and Technology, Qingdao 266510, China
 Download: PDF(251 KB)   HTML
 Export: BibTeX | EndNote | Reference Manager | ProCite | RefWorks
Abstract

In this study, the effects of variable parameters on arc shape and depth of penetration in twin-wire indirect arc gas shielded welding were investigated. The variation of arc shape caused by changes of the parameters was recorded by a high-speed camera, and the depths of penetration of specimen were measured after bead welding by an optical microscope. Experiments indicated that proper parameters give birth to a concentrated and compressed welding arc, which would increase the depth of penetration as the incensement of the arc force. Several principal parameters including the distance of twin wires intersecting point to base metal, the included angle, and the content of shielding gas were determined. The arc turned more concentrated and the depth of penetration increased obviously as the welding current increased, the arc turned brighter while unobvious change of penetration occurred as the arc voltage increased, and the deepest penetration was obtained when the welding speed was 10.5 mm/s.

Keywords indirect arc      twin-wire welding      penetration      arc shape     
Corresponding Author(s): ZHANG Shun-shan,Email:zhangshunshan0523@163.com   
Issue Date: 05 June 2009
 Cite this article:   
Shun-shan ZHANG,Mei-qing CAO,Dong-ting WU, et al. Effects of process parameters on arc shape and penetration in twin-wire indirect arc welding[J]. Front Mater Sci Chin, 2009, 3(2): 212-217.
 URL:  
https://academic.hep.com.cn/foms/EN/10.1007/s11706-009-0023-2
https://academic.hep.com.cn/foms/EN/Y2009/V3/I2/212
Fig.1  The diagrammatic sketch of twin-wire indirect arc gas shielded welding
Fig.2  The profile of the torch
Fig.3  The diagrammatic sketch of high-speed camera system
Fig.4  Images of arc shapes and depths of penetration with different values of
Included angles40°30°20°
Arc shapes
Depth of penetration
Tab.1  Images of arc shapes and depths of penetration with different values of
Fig.5  Diagrammatic sketch of magnetic fields surround the arc
Contents of shielding gases100%Ar75%Ar+25%CO250%Ar+50%CO225%Ar+75%CO2100%CO2
Arc shapes
Tab.2  Images of arc shapes with different contents of shielding gases
Fig.6  Graph of penetration with different shielding gases
Fig.7  Images of weld bead figurations with different contents of shielding gases
Arc voltageU=32 VWelding current /A180200210240
Arc shape
Welding currentI=200 AArc voltage /V29313233
Arc shape
Tab.3  Images of arc shapes with different process parameters
Fig.8  Images of depths of penetration with different welding currents
Fig.9  Graph of penetration with different welding speeds and welding currents
1 Cao M Q. Research of twin-wire indirect arc gas shielded welding. Dissertation for the Doctoral Degree . Jinan: Shandong University, 2006, 1-17
2 Lee J I, Um K W. A prediction of welding process parameters by prediction of back-bead geometry. Journal of Materials Processing Technology , 2000, 108: 106-113
doi: 10.1016/S0924-0136(00)00736-6
3 Raveendra J, Parmar R S. Mathematical models to predict weld bead geometry for flux cored arc welding. Metal Construction , 1987, 19: 31-35
4 Karadeniz E. The effect of process parameters on penetration in gas metal arc welding process. Materials and Design , 2007, 28: 649-656
5 Cao M Q, Zou Z D. Metal transfer of twin-wire indirect arc argon welding. Transactions of the China Welding Institution , 2006, 27(1): 45-48
6 Ando K, Hasegawa M. The Phenomena of Welding Arc. Publishing Company of Mechanical Industry , 1978, 56-58
7 Tanaka M. CO2-shielded arc as a high-intensity heat source. Vacuum , 2006, 80: 1195-1198
doi: 10.1016/j.vacuum.2006.01.047
8 Lu S P, Fujii H, Nogi K. Marangoni convection and weld shape variation in Ar-O2 and Ar-CO2 shielded GTA welding. Materials Science and Engineering: A , 2004, 380(1–2): 290-297
doi: 10.1016/j.msea.2004.05.057
9 Cao M Q, Zou Z D. Electric arc shape of twin-wire indirect arc welding. Transactions of the China Welding Institution , 2006, 27(12): 50-52
[1] Rui-Hua ZHANG, Ji-Luan PAN, Seiji KATAYAMA. The mechanism of penetration increase in A-TIG welding[J]. Front Mater Sci, 2011, 5(2): 109-118.
[2] Shun-Shan ZHANG, Zeng-Da ZOU, . Effects of applied magnetic field on twin-wire indirect arc shapes[J]. Front. Mater. Sci., 2010, 4(3): 321-324.
[3] Shun-shan ZHANG, Dong-ting WU, Mei-qing CAO, Zeng-da ZOU, . Metal transfer modes of twin-wire indirect arc welding[J]. Front. Mater. Sci., 2009, 3(4): 426-433.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed