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Frontiers of Structural and Civil Engineering

ISSN 2095-2430

ISSN 2095-2449(Online)

CN 10-1023/X

Postal Subscription Code 80-968

2018 Impact Factor: 1.272

Front. Struct. Civ. Eng.    2022, Vol. 16 Issue (5) : 615-623    https://doi.org/10.1007/s11709-022-0828-y
RESEARCH ARTICLE
Mechanical properties and impact resistance of concrete composites with hybrid steel fibers
Fatih ÖZALP1(), Halit Dilşad YILMAZ2, Burcu AKCAY3
1. Department of Civil Engineering, Faculty of Engineering and Natural Sciences, Istanbul Medeniyet University, İstanbul 34700, Turkey
2. ISTON, Istanbul Concrete Elements Factories, İstanbul 34325, Turkey
3. Faculty of Engineering, Kocaeli University, Kocaeli 41000, Turkey
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Abstract

The aim of this study is to develop concrete composites that are resistant to armor-piercing projectiles for defense structures. Different reinforcement configurations have been tested, such as short steel fibers, long steel fibers, and steel mesh reinforcement. Three different concrete mix designs were prepared as “Ultra High Performance (UHPFRC), High Performance (HPFRC) and Conventional (CFRC) Fiber Reinforced Concrete”. The content of hybrid steel fibers was approximately 5% in the UHPFRC and HPFRC mixtures, while the steel fiber content was approximately 2.5% in the CFRC mixture. In addition, a plain state of each mixture was produced. Mechanical properties of concrete were determined in experimental studies. In addition to the fracture energy and impact strength, two important indicators of ballistic performance of concrete are examined, which are the penetration depth and damage area. The results of the study show that the depth of penetration in UHPFRC was around 35% less than that in HPFRC. It was determined that the mixtures of UHPFRC and HPFRC containing 5% by volume of hybrid steel fibers showed superior performance (smaller crater diameter and the less projectile penetration depth) against armor-piercing projectiles in ballistic tests and could be used in defense structures.

Keywords projectile impact      depth of penetration      fracture energy      crater diameter      UHPFRC     
Corresponding Author(s): Fatih ÖZALP   
About author:

Tongcan Cui and Yizhe Hou contributed equally to this work.

Just Accepted Date: 06 May 2022   Online First Date: 01 August 2022    Issue Date: 30 August 2022
 Cite this article:   
Fatih ÖZALP,Halit Dilşad YILMAZ,Burcu AKCAY. Mechanical properties and impact resistance of concrete composites with hybrid steel fibers[J]. Front. Struct. Civ. Eng., 2022, 16(5): 615-623.
 URL:  
https://academic.hep.com.cn/fsce/EN/10.1007/s11709-022-0828-y
https://academic.hep.com.cn/fsce/EN/Y2022/V16/I5/615
type of steel fiber parameters
tensile strength (N/mm2) diameter d (mm) length L (mm) aspect ratio L/d
normal strength steel fiber (hooked-end) 1100 0.55 30 55
high strength steel fiber (straight) 2250 0.16 6 40
Tab.1  The properties of hooked-end and straight fibers
materials NSC/CFRC HSC/HPFRC UHSC/UHPFRC
cement (kg/m3) 500 800 1000
silica fume (kg/m3) 250
GGBS (kg/m3) 200
water (kg/m3) 175 216 120
siliceous powder (0–0.5 mm) (kg/m3) 330
siliceous sand (0.5–2 mm) (kg/m3) 510
natural sand (0–4 mm) (kg/m3) 515 568
crushed sand (0–5 mm) (kg/m3) 480 568
crushed stone (5–12 mm) (kg/m3) 820
superplasticizer (kg/m3) 8.0 30.0 125
water/cement 0.36 0.30 0.22
water/binder 0.36 0.24 0.18
unit weight (kg/m3) 2498/2698 2382/2782 2335/2735
Tab.2  Composition of normal, high and ultra high strength/performance concretes
test type parameters specimen dimensions (mm)
compressive strength fc (MPa) cube h100
splitting tensile strength fspt (MPa) disc Ø150, h60
flexural strength fflex (MPa), GF(N/m) beam 100 × 100 × 500
impact strength IR(kNmm) disc Ø150, h64
Tab.3  Size of specimens and test types
Fig.1  Schematic representation of the drop weight impact test.
mix code compressive strength, fc (MPa) splitting tensile strength, fspt (MPa) flexural strength, fflex (MPa) fracture energy, GF (N/m) impact strength, IR (N·m)
mean value SD mean value SD mean value SD mean value SD mean value SD
NSC 51.3 2.1 5.7 0.3 5.8 0.2 68 10 41
CFRC 53.5 2.3 10.1 0.5 19.2 1.3 6642 521 9549 3255
HSC 84.8 3.2 6.8 0.2 8.1 0.5 70 13 81
HPFRC 116.9 2.9 13.1 0.7 26.6 2.1 9953 752 67840 21709
UHSC 105.6 3.5 8.2 0.6 11.2 0.9 82 11 102
UHPFRC 163.1 4.7 18.3 1.1 38.8 2.4 14463 1127 *
Tab.4  Fracture and strength properties of fiber reinforced and plain concrete
Fig.2  A representative load versus displacement curves of tested concrete series.
mix code fiber content (%) plate thickness (mm) penetration depth(mm) crater diameter (mm)
6 mm 30 mm total
NSC 0 0 0 80 80+ 112
CFRC 0 2.5 2.5 80 80+ 84
HSC 0 0 0 80 80+ 133
HPFRC 2.5 2.5 5.0 80 42 59
UHSC 0 0 0 80 80+ 137
UHPFRC 2.5 2.5 5.0 80 27 41
Tab.5  Properties of concrete plates and results of impact tests
Fig.3  Front and rear surfaces of NSC (left) and CFRC (right) plates after projectile impact tests.
Fig.4  Front and rear surfaces of HSC (left) and HPFRC (right) plates after projectile impact tests.
Fig.5  Front and rear surfaces of UHSC (left) and UHPFRC (right) plates after projectile impact tests.
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