Please wait a minute...
Frontiers of Chemical Science and Engineering

ISSN 2095-0179

ISSN 2095-0187(Online)

CN 11-5981/TQ

Postal Subscription Code 80-969

2018 Impact Factor: 2.809

Front. Chem. Sci. Eng.    2023, Vol. 17 Issue (6) : 749-758    https://doi.org/10.1007/s11705-022-2261-0
RESEARCH ARTICLE
Highly selective and green recovery of lithium ions from lithium iron phosphate powders with ozone
Ruiqi Li, Kang Li, Wei Wang, Fan Zhang, Shichao Tian, Zhongqi Ren(), Zhiyong Zhou()
State Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing 100029, China
 Download: PDF(2572 KB)   HTML
 Export: BibTeX | EndNote | Reference Manager | ProCite | RefWorks
Abstract

Since lithium iron phosphate cathode material does not contain high-value metals other than lithium, it is therefore necessary to strike a balance between recovery efficiency and economic benefits in the recycling of waste lithium iron phosphate cathode materials. Here, we describe a selective recovery process that can achieve economically efficient recovery and an acceptable lithium leaching yield. Adjusting the acid concentration and amount of oxidant enables selective recovery of lithium ions. Iron is retained in the leaching residue as iron phosphate, which is easy to recycle. The effects of factors such as acid concentration, acid dosage, amount of oxidant, and reaction temperature on the leaching of lithium and iron are comprehensively explored, and the mechanism of selective leaching is clarified. This process greatly reduces the cost of processing equipment and chemicals. This increases the potential industrial use of this process and enables the green and efficient recycling of waste lithium iron phosphate cathode materials in the future.

Keywords lithium iron phosphate powder      stoichiometric number      selective leaching      lithium recovery     
Corresponding Author(s): Zhongqi Ren,Zhiyong Zhou   
Online First Date: 06 March 2023    Issue Date: 17 May 2023
 Cite this article:   
Ruiqi Li,Kang Li,Wei Wang, et al. Highly selective and green recovery of lithium ions from lithium iron phosphate powders with ozone[J]. Front. Chem. Sci. Eng., 2023, 17(6): 749-758.
 URL:  
https://academic.hep.com.cn/fcse/EN/10.1007/s11705-022-2261-0
https://academic.hep.com.cn/fcse/EN/Y2023/V17/I6/749
YearReagentLeaching conditionLeaching yield/%Ref.
2017H2SO4 (0.3 mol·L–1) + H2O2Li:H2SO4:H2O2 (mol/mol/mol) = 1:0.57:2.07, T = 60 °C, t = 120 minLi: 96.85, Fe: 0.03[23]
2018CH3COOH (0.8 mol·L–1), H2O2 (6 vol %)S/L = 120 g·L–1, T = 50 °C, t = 30 minLi: 95.05, Fe: 0.10[28]
2018C2H2O4 (0.3 mol·L–1)S/L = 60 g·L–1, T = 80 °C, t = 60 minLi: 98.00, Fe: 8.00[29]
2018Na2S2O8Li:Na2S2O8 (mol/mol) = 2:1.05, S/L = 300 g·L–1, T = 25 °C, t = 20 minLi: 99.00, Fe: 0.05[25]
2019NaClLFP:NaCl (g/g) = 1:2Li: > 90.00, Fe: < 1.00[26]
2020Fe2(SO4)3Fe2(SO4)3:LFP (mol/mol) = 1:2, T = 28 °C, t = 30 min, S/L = 500 g·L–1Li: 97.00[27]
2020Na2S2O8, H2SO4 (0.3 mol·L–1)Li:Na2S2O8 (mol/mol) = 0.45, L/S = 11.1 mL·g–1, T = 60 °C, t = 1.5 hLi: 97.55, Fe: 1.39[30]
2022H2O2S/L = 10 g·L–1, T = 50 °C, t = 30 minLi: 97.60, Fe: < 1.00[31]
Tab.1  Reported selective recoveries in recycling of LFP cathode materials
Fig.1  Effects of concentration and total amount of HCl on leaching yields of (a) Li and (b) Fe ions.
Fig.2  Effect of ozone concentration on leaching yields of (a) Li and (b) Fe ions.
Fig.3  Effect of ozone penetration rate on leaching yields of (a) Li and (b) Fe ions.
Fig.4  Effect of temperature on leaching yields of (a) Li and (b) Fe ions.
Fig.5  Effect of different experimental conditions on leaching yields of (a) Li and (b) Fe ions.
SolutionC(HCl)/(mol·L–1)
0.010.050.100.200.300.40
LFP g/100 g HCl solution0.00400.13020.50671.05631.82732.4257
FePO4 g/100 g HCl solution0.000030.00010.00020.00050.00180.0038
Tab.2  Solubilities of LFP and FePO4 in HCl of different concentrations at 20 °C
Fig.6  Amounts of Fe2+ and Fe3+ in solution at different times during leaching process.
Fig.7  E-pH diagram of the Li?Fe?P?H2O system and the relationship between the electrode potential of redox couples and pH (25 °C).
Fig.8  XRD analyses of various solids.
Fig.9  Proposed lithium recovery process of LFP cathode materials.
1 W Shen, W J Han, T J Wallington, S L Winkler. China electricity generation greenhouse gas emission intensity in 2030: implications for electric vehicles. Environmental Science & Technology, 2019, 53(10): 6063–6072
https://doi.org/10.1021/acs.est.8b05264
2 J B Dunn, L Gaines, J C Kelly, C James, K G Gallagher. The significance of Li-ion batteries in electric vehicle life-cycle energy and emissions and recycling’s role in its reduction. Energy & Environmental Science, 2015, 8(1): 158–168
https://doi.org/10.1039/C4EE03029J
3 K Richa, C W Babbitt, G Gaustad, X Wang. A future perspective on lithium-ion battery waste flows from electric vehicles. Resources, Conservation and Recycling, 2014, 83(1): 63–76
https://doi.org/10.1016/j.resconrec.2013.11.008
4 X P Chen, J Z Li, D Z Kang, T Zhou, H R Ma. A novel closed-loop process for the simultaneous recovery of valuable metals and iron from a mixed type of spent lithium-ion batteries. Green Chemistry, 2019, 21(23): 6342–6352
https://doi.org/10.1039/C9GC02844G
5 Y Q Wang, N An, L Wen, L Wang, X T Jiang, F Hou, Y X Yin, J Liang. Recent progress on the recycling technology of Li-ion batteries. Journal of Energy Chemistry, 2021, 55(4): 391–419
https://doi.org/10.1016/j.jechem.2020.05.008
6 H J Yu, T Z Zhang, J Yuan, C D Li, J M Li. Trial study on EV battery recycling standardization development. Advanced Materials Research, 2013, 610-613: 2170–2173
https://doi.org/10.4028/www.scientific.net/AMR.610-613.2170
7 W Wang, Y F Wu. An overview of recycling and treatment of spent LiFePO4 batteries in China. Resources, Conservation and Recycling, 2017, 127: 233–243
https://doi.org/10.1016/j.resconrec.2017.08.019
8 G Harper, R Sommerville, E Kendrick, L Driscoll, P Slater, R Stolkin, A Walton, P Christensen, O Heidrich, S Lambert, A Abbott, K Ryder, L Gaines, P Anderson. Recycling lithium-ion batteries from electric vehicles. Nature, 2019, 575(7781): 75–86
https://doi.org/10.1038/s41586-019-1682-5
9 H Omar, S Rohani. Treatment of landfill waste, leachate and landfill gas: a review. Frontiers of Chemical Science and Engineering, 2015, 9(1): 15–32
https://doi.org/10.1007/s11705-015-1501-y
10 J T Hu, J L Zhang, H X Li, Y Q Chen, C Y Wang. A promising approach for the recovery of high value-added metals from spent lithium-ion batteries. Journal of Power Sources, 2017, 351(31): 192–199
https://doi.org/10.1016/j.jpowsour.2017.03.093
11 Z H I Sun, Y Xiao, J Sietsma, H Agterhuis, Y Yang. A cleaner process for selective recovery of valuable metals from electronic waste of complex mixtures of end-of-life electronic products. Environmental Science & Technology, 2015, 49(13): 7981–7988
https://doi.org/10.1021/acs.est.5b01023
12 H Y Zou, E Gratz, D Apelian, Y Wang. A novel method to recycle mixed cathode materials for lithium ion batteries. Green Chemistry, 2013, 15(5): 1183–1191
https://doi.org/10.1039/c3gc40182k
13 S P Barik, G Prabaharan, L Kumar. Leaching and separation of Co and Mn from electrode materials of spent lithium-ion batteries using hydrochloric acid: laboratory and pilot scale study. Journal of Cleaner Production, 2017, 147(20): 37–43
https://doi.org/10.1016/j.jclepro.2017.01.095
14 L P He, S Y Sun, J G Yu. Performance of LiNi1/3Co1/3Mn1/3O2 prepared from spent lithium-ion batteries by a carbonate co-precipitation method. Ceramics International, 2018, 44(1): 351–357
https://doi.org/10.1016/j.ceramint.2017.09.180
15 L Yaug, G X Xi, Y B Xi. Recovery of Co, Mn, Ni, and Li from spent lithium ion batteries for the preparation of LiNixCoyMnzO2 cathode materials. Ceramics International, 2015, 41(9): 11498–11503
https://doi.org/10.1016/j.ceramint.2015.05.115
16 X Song, T Hu, C Liang, H L Long, L Zhou, W Song, L You, Z S Wu, J W Liu. Direct regeneration of cathode materials from spent lithium iron phosphate batteries using a solid phase sintering method. RSC Advances, 2017, 7(8): 4783–4790
https://doi.org/10.1039/C6RA27210J
17 B Xu, P Dong, J G Duan, D Wang, X S Huang, Y J Zhang. Regenerating the used LiFePO4 to high performance cathode via mechanochemical activation assisted V5+ doping. Ceramics International, 2019, 45(9): 11792–11801
https://doi.org/10.1016/j.ceramint.2019.03.057
18 Y L Yao, M Y Zhu, Z Zhao, B H Tong, Y Fan, Z Hua. Hydrometallurgical processes for recycling spent lithium-ion batteries: a critical review. ACS Sustainable Chemistry & Engineering, 2018, 6(11): 13611–13627
https://doi.org/10.1021/acssuschemeng.8b03545
19 L H Wang, J Li, H M Zhou, Z Q Huang, S D Tao, B K Zhai, L Q Liu, L S Hu. Regeneration cathode material mixture from spent lithium iron phosphate batteries. Journal of Materials Science Materials in Electronics, 2018, 29(11): 9283–9290
https://doi.org/10.1007/s10854-018-8958-7
20 H Ku, Y Jung, M Jo, S Park, S Kim, D Yang, K Rhee, E M An, J Sohn, K Kwon. Recycling of spent lithium-ion battery cathode materials by ammoniacal leaching. Journal of Hazardous Materials, 2016, 313(5): 138–146
https://doi.org/10.1016/j.jhazmat.2016.03.062
21 Z W Zhao, X F Si, X H Liu, L H He, X X Liang. Li extraction from high Mg/Li ratio brine with LiFePO4/FePO4 as electrode materials. Hydrometallurgy, 2013, 133: 75–83
https://doi.org/10.1016/j.hydromet.2012.11.013
22 W G Lv, Z H Wang, H B Cao, Y Sun, Y Zhang, Z Sun. A critical review and analysis on the recycling of spent lithium-ion batteries. ACS Sustainable Chemistry & Engineering, 2018, 6(2): 1504–1521
https://doi.org/10.1021/acssuschemeng.7b03811
23 H Li, S Z Xing, Y Liu, F J Li, H Guo, G Kuang. Recovery of lithium, iron, and phosphorus from spent LiFePO4 batteries using stoichiometric sulfuric acid leaching system. ACS Sustainable Chemistry & Engineering, 2017, 5(9): 8017–8024
https://doi.org/10.1021/acssuschemeng.7b01594
24 Q K Jing, J L Zhang, Y B Liu, C Yang, B Z Ma, Y Q Chen, C Y Wang. E-pH diagrams for the Li−Fe−P−H2O system from 298 to 473 K: thermodynamic analysis and application to the wet chemical processes of the LiFePO4 cathode material. Journal of Physical Chemistry C, 2019, 123(23): 14207–14215
https://doi.org/10.1021/acs.jpcc.9b02074
25 J L Zhang, J T Hu, Y B Liu, Q K Jing, C Yang, Y Q Chen, C Y Wang. Sustainable and facile method for the selective recovery of lithium from cathode scrap of spent LiFePO4 batteries. ACS Sustainable Chemistry & Engineering, 2019, 7(6): 5626–5631
https://doi.org/10.1021/acssuschemeng.9b00404
26 K Liu, Q Y Tan, L L Liu, J H Li. Acid-free and selective extraction of lithium from spent lithium iron phosphate batteries via a mechanochemically induced isomorphic substitution. Environmental Science & Technology, 2019, 53(16): 9781–9788
https://doi.org/10.1021/acs.est.9b01919
27 Y Dai, Z D Xu, D Hua, H N Gu, N Wang. Theoretical-molar Fe3+ recovering lithium from spent LiFePO4 batteries: an acid-free, efficient, and selective process. Journal of Hazardous Materials, 2020, 396(5): 122707
https://doi.org/10.1016/j.jhazmat.2020.122707
28 Y X Yang, X Q Meng, H B Cao, X Lin, C M Liu, Y Sun, Y Zhang, Z Sun. Selective recovery of lithium from spent lithium iron phosphate batteries: a sustainable process. Green Chemistry, 2018, 20(13): 3121–3133
https://doi.org/10.1039/C7GC03376A
29 L Li, J Lu, L Y Zhai, X X Zhang, L Curtiss, Y Jin, F Wu, R J Chen, K Amine. A facile recovery process for cathodes from spent lithium iron phosphate batteries by using oxalic acid. CSEE Journal of Power and Energy Systems, 2018, 4(2): 219–225
https://doi.org/10.17775/CSEEJPES.2016.01880
30 H Y Li, H Ye, M C Sun, W J Chen. Process for recycle of spent lithium iron phosphate battery via a selective leaching-precipitation method. Journal of Central South University, 2020, 27(11): 3239–3248
https://doi.org/10.1007/s11771-020-4543-3
31 X J Qiu, B C Zhang, Y L Xu, J G Hu, W T Deng, G Q Zou, H S Hou, Y Yang, W Sun, Y H Hu, X Cao, X Ji. Enabling the sustainable recycling of LiFePO4 from spent lithium-ion batteries. Green Chemistry, 2022, 24(6): 2506–2515
https://doi.org/10.1039/D1GC04784A
32 M A Khadre, A E Yousef, J G Kim. Microbiological aspects of ozone applications in food: a review. Journal of Food Science, 2001, 66(9): 1242–1252
https://doi.org/10.1111/j.1365-2621.2001.tb15196.x
33 S S Behera, P K Parhi. Leaching kinetics study of neodymium from the scrap magnet using acetic acid. Separation and Purification Technology, 2016, 160: 59–66
https://doi.org/10.1016/j.seppur.2016.01.014
34 H Jin, J L Zhang, D D Wang, Q K Jing, Y G Chen, C Y Wang. Facile and efficient recovery of lithium from spent LiFePO4 batteries via air oxidation-water leaching at room temperature. Green Chemistry, 2022, 24(1): 152–162
https://doi.org/10.1039/D1GC03333F
35 H J Shentu, B Xiang, Y J Cheng, T Dong, J Gao, Y G Xia. A fast and efficient method for selective extraction of lithium from spent lithium iron phosphate battery. Green Chemistry, 2021, 23(11): 2506–2515
36 L M Yang, Y F Feng, C G Wang, D F Fang, G P Yi, Z Gao, P H Shao, C L Liu, X B Luo, S L Luo. Closed-loop regeneration of battery-grade FePO4 from lithium extraction slag of spent Li-ion batteries via phosphoric acid mixture selective leaching. Chemical Engineering Journal, 2022, 431(8): 133232
https://doi.org/10.1016/j.cej.2021.133232
37 C Ramana, A Mauger, F Gendron, C Julien, K Zaghib. Study of the Li-insertion/extraction process in LiFePO4/FePO4. Journal of Power Sources, 2009, 187(2): 555–564
https://doi.org/10.1016/j.jpowsour.2008.11.042
38 L Castro, R Dedryvere, Khalifi M El, P E Lippens, J Bréger, C Tessier, D Gonbeau. The spin-polarized electronic structure of LiFePO4 and FePO4 evidenced by in-lab XPS. Journal of Physical Chemistry C, 2010, 114(41): 17995–18000
https://doi.org/10.1021/jp106631v
[1] FCE-22086-OF-LR_suppl_1 Download
[1] Zhi Sun, Hongbin Cao, Prakash Venkatesan, Wei Jin, Yanping Xiao, Jilt Sietsma, Yongxiang Yang. Electrochemistry during efficient copper recovery from complex electronic waste using ammonia based solutions[J]. Front. Chem. Sci. Eng., 2017, 11(3): 308-316.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed