Please wait a minute...
Frontiers in Energy

ISSN 2095-1701

ISSN 2095-1698(Online)

CN 11-6017/TK

Postal Subscription Code 80-972

2018 Impact Factor: 1.701

Front. Energy    2021, Vol. 15 Issue (1) : 26-37    https://doi.org/10.1007/s11708-020-0668-1
RESEARCH ARTICLE
Effect of oil shale semi-coke on deposit mineralogy and morphology in the flue path of a CFB burning Zhundong lignite
Zhuo LIU1, Jianbo LI1(), Mingming ZHU2, Xiaofeng LU1, Zhezi ZHANG2, Dongke ZHANG2
1. Key Laboratory of Low-grade Energy Utilization Technologies and Systems of the Ministry of Education, Chongqing University, Chongqing 400044, China
2. Centre for Energy (M473), The University of Western Australia, 35 Stirling Highway, Crawley WA 6009, Australia
 Download: PDF(3322 KB)   HTML
 Export: BibTeX | EndNote | Reference Manager | ProCite | RefWorks
Abstract

The effect of oil shale semi-coke (SC) on the mineralogy and morphology of the ash deposited on probes situated in the flue path of a circulating fluidized bed (CFB) which burns Zhundong lignite (ZD) was investigated. 10 wt% or 20 wt% SC was added to ZD, which were then combusted in the CFB furnace at 950°C. Two probes with vertical and horizontal orientations were installed in the flue duct to simulate ash deposition. Both windward and leeward ash deposits on probes (P1W, P1L, P2W and P2L) were analyzed by using a scanning electron microscopy with energy dispersive X-ray (SEM-EDX), X-ray diffraction (XRD), an inductively coupled plasma optical emission spectrometry ICP-OES, and a particle size analyzer. When ZD was burned alone, the P1W deposit was comprised of agglomerates (<30 mm) enriched in CaSO4 and Na2SiO3, incurring significant sintering. The P1L and P2W deposits, however, were of both discrete and agglomerated particles in similar mineral phases but with coarser sizes. The P2L deposit was mainly fine ash particles where Na2SiO3 and Na2SO4 were absent. As SC was added, the agglomerates in both P1W and P1L decreased. Moreover, SiO2 and Ca/Na aluminosilicates dominated the mineral phases whereas Na2SiO3 and Na2SO4 disappeared, showing a decrease in deposit stickiness. Likewise, the P2W deposit was found less spread on the probe, decreasing its deposition propensity. Na-bearing minerals turned into (Na, K)(Si3Al)O8 and (Ca, Na)(Si, Al)4O8 in the P2W deposit. Moreover, Na in the deposits decreased from 32 mg/g to less than 15 mg/g as SC presented. The addition of SC would therefore help alleviate the propensity of ash deposition in the flue path in the CFB combustion of ZD.

Keywords ash deposition      circulating fluidized bed (CFB)      mineral transformation      oil shale semi-coke (SC)      Zhundong lignite (ZD)     
Corresponding Author(s): Jianbo LI   
Online First Date: 04 June 2020    Issue Date: 19 March 2021
 Cite this article:   
Zhuo LIU,Jianbo LI,Mingming ZHU, et al. Effect of oil shale semi-coke on deposit mineralogy and morphology in the flue path of a CFB burning Zhundong lignite[J]. Front. Energy, 2021, 15(1): 26-37.
 URL:  
https://academic.hep.com.cn/fie/EN/10.1007/s11708-020-0668-1
https://academic.hep.com.cn/fie/EN/Y2021/V15/I1/26
Fig.1  Aschematic of experimental CFB system and ash sampling probes P1 and P2.
Experimentation O2/% CO/(mg·m–3) SO2/(mg·m–3) NOx/(mg·m–3)
ZD100 1.9 360 803 358
ZD90SC10 2.1 115 961 465
ZD80SC20 2.4 72 1232 611
Tab.1  Flue gas composition during experimentation
Fig.2  Temperature profiles of flue gas in CFB system at ZD100, ZD90SC10, and ZD80SC20.
Fig.3  Morphological features and EDX elemental analysis of P1W deposits.
Fig.4  Morphological features and EDX elemental analysis of P1L deposits.
Fig.5  Morphological features and EDX elemental analysis of P2W deposits.
Fig.6  Morphological features and EDX elemental analysis of P2L deposits of (a–c) ZD100; (d–f) ZD90SC10; (g–i) ZD80SC20.
Fig.7  XRD patterns of the P1W deposit of ZD100, ZD90SC10, and ZD80SC20.
Fig.8  XRD patterns of P1L deposit of ZD100, ZD90SC10, and ZD80SC20.
Fig.9  XRD patterns of P2W deposit of ZD100, ZD90SC10, and ZD80SC20.
Fig.10  XRD patterns of P2L deposit of ZD100, ZD90SC10, and ZD80SC20.
Fig.11  Variation of ash chemistry of Ca, Na, Mg contents.
Fig.12  Particle size distribution of ZD100, ZD90SC10, and ZD80SC20 deposits.
Fig.13  Schematic diagram of effect of probe layouts on ash deposition in flue path in co-firing of ZD and SC (ZD90SC10).
1 S Y Zhang, C Chen, D Z Shi, J F Lyv, J Wang, X Guo, A X Dong, S W Xiong. Situation of combustion utilization of high sodium coal. Proceedings of the CSEE, 2013, 33(5): 1–12
2 J Y Xu, D X Yu, B Fan, X P Zeng, W Z Lv, J J Chen. Characterization of ash particles from co-combustion with a Zhundong coal for understanding ash deposition behavior. Energy & Fuels, 2014, 28(1): 678–684
https://doi.org/10.1021/ef401545d
3 X B Qi, G L Song, S B Yang, Z Yang, Q G Lyu. Migration and transformation of sodium and chlorine in high-sodium high-chlorine Xinjiang lignite during circulating fluidized bed combustion. Journal of the Energy Institute, 2019, 92(3): 673–681
https://doi.org/10.1016/j.joei.2018.03.005
4 A Zbogar, F Frandsen, P A Jensen, P Glarborg. Shedding of ash deposits. Progress in Energy and Combustion Science, 2009, 35(1): 31–56
https://doi.org/10.1016/j.pecs.2008.07.001
5 J B Li, M M Zhu, Z Z Zhang, K Zhang, G Q Shen, D K Zhang. The mineralogy, morphology and sintering characteristics of ash deposits on a probe at different temperatures during combustion of blends of Zhundong lignite and a bituminous coal in a drop tube furnace. Fuel Processing Technology, 2016, 149: 176–186
https://doi.org/10.1016/j.fuproc.2016.04.021
6 J B Li, M M Zhu, Z Z Zhang, K Zhang, G Q Shen, D K Zhang. Characterisation of ash deposits on a probe at different temperatures during combustion of a Zhundong lignite in a drop tube furnace. Fuel Processing Technology, 2016, 144: 155–163
https://doi.org/10.1016/j.fuproc.2015.12.024
7 U Kleinhans, C Wieland, F J Frandsen, H Spliethoff. Ash formation and deposition in coal and biomass fired combustion systems: progress and challenges in the field of ash particle sticking and rebound behavior. Progress in Energy and Combustion Science, 2018, 68: 65–168
https://doi.org/10.1016/j.pecs.2018.02.001
8 H B Vuthaluru, D K Zhang, T M Linjewile. Behaviour of inorganic constituents and ash characteristics during fluidised-bed combustion of several Australian low-rank coals. Fuel Processing Technology, 2000, 67(3): 165–176
https://doi.org/10.1016/S0378-3820(00)00104-1
9 H B Vuthaluru, D K Zhang. Effect of Ca- and Mg-bearing minerals on particle agglomeration defluidisation during fluidised-bed combustion of a South Australian lignite. Fuel Processing Technology, 2001, 69(1): 13–27
https://doi.org/10.1016/S0378-3820(00)00129-6
10 H B Vuthaluru, D K Zhang. Effect of coal blending on particle agglomeration and defluidisation during spouted-bed combustion of low-rank coals. Fuel Processing Technology, 2001, 70(1): 41–51
https://doi.org/10.1016/S0378-3820(01)00130-8
11 H B Vuthaluru, D K Zhang. Control methods for remediation of ash-related problems in fluidized-bed combustors. Fuel Processing Technology, 1999, 60(2): 145–156
https://doi.org/10.1016/S0378-3820(99)00042-9
12 H B Vuthaluru. Remediation of ash problems in pulverised coal-fired boilers. Fuel, 1999, 78(15): 1789–1803
https://doi.org/10.1016/S0016-2361(99)00092-7
13 G L Song, X B Qi, W J Song, S B Yang. Slagging and fouling of Zhundong coal at different air equivalence ratios in circulating fluidized bed. Fuel, 2017, 205: 46–59
https://doi.org/10.1016/j.fuel.2017.05.065
14 X B Qi, G L Song, S B Yang, Z Yang, Q G Lyu. Exploration of effective bed material for use as slagging/agglomeration preventatives in circulating fluidized bed gasification of high-sodium lignite. Fuel, 2018, 217: 577–586
https://doi.org/10.1016/j.fuel.2017.12.126
15 Y Q Niu, H Z Tan, S E Hui. Ash-related issues during biomass combustion: alkali-induced slagging, silicate melt-induced slagging (ash fusion), agglomeration, corrosion, ash utilization, and related countermeasures. Progress in Energy and Combustion Science, 2016, 52: 1–61
https://doi.org/10.1016/j.pecs.2015.09.003
16 X P Zeng, D X Yu, F Q Liu, B Fan, C Wen, X Yu, M H Xu. Scavenging of refractory elements (Ca, Mg, Fe) by kaolin during low rank coal combustion. Fuel, 2018, 223: 198–210
https://doi.org/10.1016/j.fuel.2018.03.033
17 Z Liu, J B Li, M M Zhu, Q H Wang, X F Lu, Y Y Zhang, Z Z Zhang, D K Zhang. Morphological and mineralogical characterization of ash deposits during circulating fluidized bed combustion of Zhundong lignite. Energy & Fuels, 2019, 33(3): 2122–2132
https://doi.org/10.1021/acs.energyfuels.8b04512
18 Y Q Liu, L M Cheng, J Q Ji, Q H Wang, M X Fang. Ash deposition behavior of a high-alkali coal in circulating fluidized bed combustion at different bed temperatures and the effect of kaolin. RSC Advances, 2018, 8(59): 33817–33827
https://doi.org/10.1039/C8RA05997G
19 Y Q Liu, L Cheng, J Q Ji, W G Zhang. Ash deposition behavior in co-combusting high-alkali coal and bituminous coal in a circulating fluidized bed. Applied Thermal Engineering, 2019, 149: 520–527
https://doi.org/10.1016/j.applthermaleng.2018.12.080
20 J Q Ji, L M Cheng, Y Q Liu, L Nie. Direct measurement of gaseous sodium in flue gas for high-alkali coal. Energy & Fuels, 2019, 33(5): 4169–4176
https://doi.org/10.1021/acs.energyfuels.9b00473
21 H R Yang, J Jin, D Y Liu, Y Z Wang, B Zhao. The influence of vermiculite on the ash deposition formation process of Zhundong coal. Fuel, 2018, 230: 89–97
https://doi.org/10.1016/j.fuel.2018.05.049
22 Y Yang, Q H Wang, X F Lu, J B Li, Z Liu. Combustion behaviors and pollutant emission characteristics of low calorific oil shale and its semi-coke in a lab-scale fluidized bed combustor. Applied Energy, 2018, 211: 631–638
https://doi.org/10.1016/j.apenergy.2017.10.071
23 Y Lu, Y Wang, Y Q Zhao, Z Wei, Y Li, W X Hao, Y F Zhang. The characteristics of mineralogy, morphology and sintering during co-combustion of Zhundong coal and oil shale. RSC Advances, 2017, 7(81): 51036–51045
https://doi.org/10.1039/C7RA10340A
24 Z Liu, J B Li, M M Zhu, Q H Wang, X F Lu, Y Y Zhang, Z Z Zhang, D K Zhang. Investigation into scavenging of sodium and ash deposition characteristics during co-combustion of Zhundong lignite with an oil shale semi-coke of high aluminosilicate in a circulating fluidized bed. Fuel, 2019, 257: 116099
https://doi.org/10.1016/j.fuel.2019.116099
25 Z Liu, J B Li, Q H Wang, X F Lu, Y Y Zhang, M M Zhu, Z Z Zhang, D K Zhang. An experimental investigation into mineral transformation, particle agglomeration and ash deposition during combustion of Zhundong lignite in a laboratory-scale circulating fluidized bed. Fuel, 2019, 243: 458–468
https://doi.org/10.1016/j.fuel.2019.01.134
26 L L Baxter. Ash Deposit Formation and Deposit Properties. A Comprehensive Summary of Research Conducted at Sandia’s Combustion Research Facility. Sandia National Labs., Livermore, US, 2000
27 J B Li, M M Zhu, Z Z Zhang, K Zhang, G Q Shen, D K Zhang. Effect of coal blending and ashing temperature on ash sintering and fusion characteristics during combustion of Zhundong lignite. Fuel, 2017, 195: 131–142
https://doi.org/10.1016/j.fuel.2017.01.064
28 Q Huang, Y Y Zhang, Q Yao, S Q Li. Mineral manipulation of Zhundong lignite towards fouling mitigation in a down-fired combustor. Fuel, 2018, 232: 519–529
https://doi.org/10.1016/j.fuel.2018.05.139
29 Q Huang, S Q Li, G D Li, Y Q Zhao, Q Yao. Reduction of fine particulate matter by blending lignite with semi-char in a down-fired pulverized coal combustor. Fuel, 2016, 181: 1162–1169
https://doi.org/10.1016/j.fuel.2016.04.026
30 B Zhou, H Zhou, J Y Wang, K F Cen. Effect of temperature on the sintering behavior of Zhundong coal ash in oxy-fuel combustion atmosphere. Fuel, 2015, 150: 526–537
https://doi.org/10.1016/j.fuel.2015.02.057
31 B Wei, X B Wang, H Z Tan, L M Zhang, Y B Wang, Z Wang. Effect of silicon–aluminum additives on ash fusion and ash mineral conversion of Xinjiang high-sodium coal. Fuel, 2016, 181: 1224–1229
https://doi.org/10.1016/j.fuel.2016.02.072
32 Y Yang, X F Lu, Q H Wang, D C Song, Y Chen, Y Hong. Study on the anisotropy of mass transfer for oxygen in the ash layer of extremely low calorific oil shale semi-coke. Applied Thermal Engineering, 2018, 128: 1494–1501
https://doi.org/10.1016/j.applthermaleng.2017.09.062
33 Z Zhang, J Liu, Y J Yang, F H Shen, Z C Zhang. Theoretical investigation of sodium capture mechanism on kaolinite surfaces. Fuel, 2018, 234: 318–325
https://doi.org/10.1016/j.fuel.2018.07.042
34 P O Mwabe, J O L Wendt. Mechanisms governing trace sodium capture by kaolinite in a downflow combustor. Symposium (International) on Combustion, 1996, 26(2): 2447–2453
[1] Junping GU, Yuxin WU, Liping WU, Man ZHANG, Hairui YANG, Junfu LYU. Design and application of a novel coal-fired drum boiler using saline water in heavy oil recovery[J]. Front. Energy, 2020, 14(4): 715-725.
[2] Weiwei ZHANG, Huisheng ZHANG, Ming SU. Fault simulation of boiler heating surface ash deposition in a power plant system[J]. Front Energ, 2011, 5(4): 435-443.
[3] Xuan YAO, Tao WANG, Jia ZHAO, Hairui YANG, Hai ZHANG. Modeling of solids segregation in circulating fluidized bed boilers[J]. Front Energ, 2011, 5(1): 115-119.
[4] CHENG Leming, WANG Qinhui, SHI Zhenglun, LUO Zhongyang, NI Mingjiang, CEN Kefa. Heat transfer in a large-scale circulating fluidized bed boiler[J]. Front. Energy, 2007, 1(4): 477-482.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed