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Frontiers of Mechanical Engineering

ISSN 2095-0233

ISSN 2095-0241(Online)

CN 11-5984/TH

Postal Subscription Code 80-975

2018 Impact Factor: 0.989

Front Mech Eng Chin    2009, Vol. 4 Issue (1) : 64-70    https://doi.org/10.1007/s11465-009-0009-x
RESEARCH ARTICLE
Model reduction techniques for dynamics analysis of ultra-precision linear stage
Xuedong CHEN(), Zhixin LI
State Key Laboratory of Numerical Manufacture & Equipment, Huazhong University of Science & Technology, Wuhan 430074, China
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Abstract

Spring-damping elements are used to simplify the internal interaction in the proposed finite element (FE) model of an ultra-precision linear stage. The dynamics behavior is studied. The comparison between mode shapes from the eigenvalue analysis shows that the components, except the translator, can represent system dynamics characteristics. A reduction approach is used to simplify the system in a dynamic studied. There is little difference between the vibration mode and the response analysis. The experimental modal analysis proves the validity of the reduction approach, which can be generalized to the development and dynamics characteristic study of a complex system model to obviously save computational resource.

Keywords dynamics analysis      air-bearing      linear stage      reduction     
Corresponding Author(s): CHEN Xuedong,Email:chenxd@mail.hust.edu.cn, hustsummer@yahoo.com.cn   
Issue Date: 05 March 2009
 Cite this article:   
Xuedong CHEN,Zhixin LI. Model reduction techniques for dynamics analysis of ultra-precision linear stage[J]. Front Mech Eng Chin, 2009, 4(1): 64-70.
 URL:  
https://academic.hep.com.cn/fme/EN/10.1007/s11465-009-0009-x
https://academic.hep.com.cn/fme/EN/Y2009/V4/I1/64
Fig.1  Scheme of ultra-precision linear stage
Fig.2  Air-bearing with central feed hole and pocket
Fig.3  Finite element model of ultra-precision linear stage
mode ordercycle /Hzgeneralized stiffness /(N?mm-1)
162.021.518745E+05
2110.294.802408E+05
3128.906.558946E+05
4151.349.041518E+05
5255.332.573664E+06
6295.523.447778E+06
Tab.1  Dynamics characteristics of ultra-precision linear stage system
Fig.4  First six order mode shape of the ultra-precision linear stage.
(a) 1st order 62.02 Hz; (b) 2nd order 110.29 Hz; (c) 3rd order 128.90 Hz; (d) 4th order 151.34 Hz; (e) 5th order 255.33 Hz; (f) 6th order 295.52 Hz []
Fig.5  Acceleration response of ultra-precision linear stage
Fig.6  Reduced ultra-precision linear stage model
mode ordercycles/Hzgeneralized stiffness/(N?mm-1)
162.131.523992E+05
2110.594.828135E+05
3129.176.586425E+05
4151.469.055890E+05
5255.942.585960E+06
6295.553.448365E+06
Tab.2  Dynamics characteristic of the reduced model
Fig.7  Mode shapes of reduced ultra- precision linear stage.
(a) 1st order 62.13 Hz; (b) 2nd order 110.59 Hz; (c) 3rd order 129.17 Hz; (d) 4th order 151.45 Hz; (e) 5th order 255.9 Hz; (f) 6th order 295.55 Hz
Fig.8  Acceleration response of reduced-order high precision linear stage
Fig.9  Frequency spectrum pattern of ultra-precision linear stage []
mode ordermode test /Hzsystem mode /Hzreduced mode /Hzerror /%
systemreduced
16262.0262.130.031.61
2114110.29110.593.242.98
4151151.34151.460.200.33
5260255.33255.940.270.04
8352359.70360.652.192.39
Tab.3  Error analysis of the high precision linear stage
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