Please wait a minute...
Frontiers of Mechanical Engineering

ISSN 2095-0233

ISSN 2095-0241(Online)

CN 11-5984/TH

Postal Subscription Code 80-975

2018 Impact Factor: 0.989

Front Mech Eng    2011, Vol. 6 Issue (4) : 383-391    https://doi.org/10.1007/s11465-011-0244-9
RESEARCH ARTICLE
Model reduction of contact dynamics simulation using a modified Lyapunov balancing method
Jianxun LIANG1, Ou MA1(), Caishan LIU2
1. Department of Mechanical and Aerospace Engineering, New Mexico State University, Las Cruces 88003, USA; 2. Department of Engineering Mechanics, College of Engineering, Peking University, Beijing 100871, China
 Download: PDF(308 KB)   HTML
 Export: BibTeX | EndNote | Reference Manager | ProCite | RefWorks
Abstract

Finite element models are often used to simulate impact and contact dynamics responses of multibody dynamical systems. However, such a simulation remains very inefficient because very small integration time step must be used when solving the involved differential equations, especially when the involved contact stiffness is high. Although many model reduction techniques have been available to improve the efficiency of finite element based simulations, these techniques cannot be readily applied to contact dynamics simulations due to the high nonlinearity of the contact dynamics models. This paper presents a model reduction approach for finite-element based multibody contact dynamics simulation, based on a modified Lyapunov balanced truncation method. An example is presented to demonstrate that, by applying the model reduction the simulation process is significantly speeded up and the resulting error is bounded within an acceptable level. The performance of the method with respect to some influential factors such as element size, shape and contact stiffness is also investigated.

Keywords contact dynamics      dynamic simulation      model reduction      finite element method     
Corresponding Author(s): MA Ou,Email:oma@nmsu.edu   
Issue Date: 05 December 2011
 Cite this article:   
Caishan LIU,Jianxun LIANG,Ou MA. Model reduction of contact dynamics simulation using a modified Lyapunov balancing method[J]. Front Mech Eng, 2011, 6(4): 383-391.
 URL:  
https://academic.hep.com.cn/fme/EN/10.1007/s11465-011-0244-9
https://academic.hep.com.cn/fme/EN/Y2011/V6/I4/383
Fig.1  Contact scenario of the example: (a) Initial configuration; (b) a snapshot during contact
Fig.2  Ball position in both directions
Fig.3  Beam’s central and free nodes’ displacement
Fig.4  A snapshot of the beam’s configuration at 0.5 s
Fig.5  Contact force in longitudinal and vertical directions
Total modes80160320400400
Time step/s4×10-74×10-74×10-74×10-71×10-5
Cut-off modes76152304380380
Element number204080100100
Simulation time without model reduction/s187.7309.9799.91113.0N/A
Simulation time with model reduction/s157.7178.6221.5248.010.0
Error caused by model reduction27.6%0.64%0.073%0.041%0.28%
Tab.1  Time consumption for simulations with and without model reduction and the corresponding error
Fig.6  Simulation time versus system’s dimension
Fig.7  Displacement of the free end with and without model reduction for the 20-element case
Fig.8  Displacement of the free end with and without model reduction for the 40-element case
Stiffness/(N·m-1)10002000500010000
Total modes160160160160
Modes cut off152152152152
Element number40404040
Error0.18%0.64%1.65%8.09%
Tab.2  Contact stiffness on simulation errors arising from model reduction
Beam length/m0.20.40.81.6
Cross section area/m20.02×0.0050.02×0.0050.02×0.0050.02×0.005
Element amount40404040
Modes cut off152152152152
Total modes160160160160
Error0.092%0.64%14.57%25.87%
Tab.3  Error corresponding to different element size
Cross section area/m20.02×0.0050.04×0.0050.08×0.020.08×0.04
Element length/m0.010.010.010.01
Element amount40404040
Modes cut off152152152152
Total modes160160160160
error0.64%0.34%0.049%0.042%
Tab.4  Error corresponding to different cross section area
1 Ma O, Buhariwala K, Neil R, Maclean J, Carr R. MDSF-A generic development and simulation facility for flexible, complex robotic systems. Robotica , 1997, 15(1): 49–62
doi: 10.1017/S0263574797000076
2 Gilardi G, Sharf I. Literature survey of contact dynamics modeling. Mechanism and Machine Theory , 2002, 37(10): 1213–1239
doi: 10.1016/S0094-114X(02)00045-9
3 Ebrahimi S, Hippmann G, Eberhard P. Extension of the polygonal contact model for flexible multibody systems. International Journal of Applied Mathematics and Mechanics , 2005, 1: 33–50
4 Hippmann G. An algorithm for compliant contact between complexly shaped surfaces in multibody dynamics. Multibody Dynamics , 2003, 1–19
5 Zhong Z H. Finite Element Procedures for Contact-impact Problems. New York: Oxford University Press Inc., 1993
6 Kane C, Repetto E A, Ortiz M, Marsden J E. Finite element analysis of non-smooth contact. Computer Methods in Applied Mechanics and Engineering , 1999, 180(1-2): 1–26
doi: 10.1016/S0045-7825(99)00034-1
7 Jackson L R, Green I. A finite element study of elasto-plastic hemispherical contact against a rigid flat. Journal of Tribology , 2005, 127(2): 343–354
doi: 10.1115/1.1866166
8 Moore B. Principal component analysis in linear systems: controllability, observability, and model reduction. IEEE Transactions on Automatic Control , 1981, 26(1): 17–32
doi: 10.1109/TAC.1981.1102568
9 Pernebo L, Silverman L. Model reduction via balanced state space representations. IEEE Transactions on Automatic Control , 1982, 27(2): 382–387
doi: 10.1109/TAC.1982.1102945
10 Rowley C W. Model reduction for fluids, using balanced proper orthogonal decomposition. International Journal of Bifurcation and Chaos in Applied Sciences and Engineering , 2005, 15(3): 997–1013
doi: 10.1142/S0218127405012429
11 Barbagallo A, Sipp D, Schmid P J. Closed-loop control of an open cavity flow using reduced-order models. Journal of Fluid Mechanics , 2009, 641: 1–50
doi: 10.1017/S0022112009991418
12 Heirman G H K, Naets F, Desmet W. Forward dynamical analysis of flexible multibody systems using system-level model reduction. Multibody System Dynamics , 2011, 25(1): 97–113
doi: 10.1007/s11044-010-9214-y
13 Antoulas A C, Sorensen D C, Gugercin S. A survey of model reduction methods for large-scale systems. Contemporary Mathematics , 2001, 280: 193–219
14 Gugercin S, Antoulas A C. A survey of model reduction by balanced truncation and some new results. International Journal of Control , 2004, 77(8): 748–766
doi: 10.1080/00207170410001713448
15 Lumley J. The structure of inhomogeneous turbulent flow. Atmospheric Turbulence and Radio Wave Propagation , 1967, 167–178
16 Hotelling H. Analysis of a complex statistical variables with principal components. Journal of Education Psychology , 1933, 24(7): 417–441 , 498-520
17 Mullis C T, Roberts S R. Synthesis of minimum round-off noise fixed point digital filters. IEEE Transactions on Circuits and Systems , 1976, 23(9): 551–562
doi: 10.1109/TCS.1976.1084254
18 Hunt K H, Crossley F R E. Coefficient of restitution interpreted as damping in vibroimpact. Journal of Applied Mechanics , 1975, 42(2): 440–445
doi: 10.1115/1.3423596
19 Guyan R J. Reduction of stiffness and mass matrices. AIAA Journal , 1965, 3(2): 380
doi: 10.2514/3.2874
20 Craig R R, Bampton M C C. Coupling of substructures for dynamics analysis. AIAA Journal , 1968, 6(7): 1313–1319
doi: 10.2514/3.4741
21 Ma O, Wang J. Model order reduction for impact-contact dynamics simulations of flexible manipulators. Robotica , 2007, 25(4): 397–407
doi: 10.1017/S026357470600316X
22 Salimbahrami B, Lohmann B. A simulation-free nonlinear model order-reduction approach and comparison study. Mathematical and Computer Modeling of Dynamical Systems , 2004, 10(3-4): 317–329
doi: 10.1080/13873950412331335289
23 Willcox K, Peraire J. Balanced model reduction via the proper orthogonal decomposition. AIAA , 2002, 40(11): 2323–2330
doi: 10.2514/2.1570
[1] Xinyu HUI, Yingjie XU, Weihong ZHANG. Multiscale model of micro curing residual stress evolution in carbon fiber-reinforced thermoset polymer composites[J]. Front. Mech. Eng., 2020, 15(3): 475-483.
[2] Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG. Modeling of the minimum cutting thickness in micro cutting with consideration of the friction around the cutting zone[J]. Front. Mech. Eng., 2020, 15(1): 81-88.
[3] Dawei ZHANG, Fan LI, Shuaipeng LI, Shengdun ZHAO. Finite element modeling of counter-roller spinning for large-sized aluminum alloy cylindrical parts[J]. Front. Mech. Eng., 2019, 14(3): 351-357.
[4] Jie SHAO, Tielin SHI, Li DU, Lei SU, Xiangning LU, Guanglan LIAO. Analysis on annealing-induced stress of blind-via TSV using FEM[J]. Front. Mech. Eng., 2018, 13(3): 401-410.
[5] Elijah Kwabena ANTWI, Kui LIU, Hao WANG. A review on ductile mode cutting of brittle materials[J]. Front. Mech. Eng., 2018, 13(2): 251-263.
[6] Huaxin LIU,Marco CECCARELLI,Qiang HUANG. Design and simulation of a cable-pulley-based transmission for artificial ankle joints[J]. Front. Mech. Eng., 2016, 11(2): 170-183.
[7] Mingfeng WANG,Marco CECCARELLI,Giuseppe CARBONE. A feasibility study on the design and walking operation of a biped locomotor via dynamic simulation[J]. Front. Mech. Eng., 2016, 11(2): 144-158.
[8] Rongjing ZHANG,Lihui LANG,Rizwan ZAFAR. FEM-based strain analysis study for multilayer sheet forming process[J]. Front. Mech. Eng., 2015, 10(4): 373-379.
[9] Bhaskar Kumar MADETI,Srinivasa Rao CHALAMALASETTI,S K Sundara siva rao BOLLA PRAGADA. Biomechanics of knee joint – A review[J]. Front. Mech. Eng., 2015, 10(2): 176-186.
[10] Lezhi YE,Guangzhao YANG,Desheng LI. Analytical model and finite element computation of braking torque in electromagnetic retarder[J]. Front. Mech. Eng., 2014, 9(4): 368-379.
[11] Van Thanh NGO, Danmei XIE, Yangheng XIONG, Hengliang ZHANG, Yi YANG. Dynamic analysis of a rig shafting vibration based on finite element[J]. Front Mech Eng, 2013, 8(3): 244-251.
[12] Li LI, Michael Yu WANG, Peng WEI. XFEM schemes for level set based structural optimization[J]. Front Mech Eng, 2012, 7(4): 335-356.
[13] Wenbin LI, Hiromasa SAKAI, Shota HARADA, Yasushi TAKASE, Nao-Aki NODA. Separation mechanism for double cylinder with shrink fitting system used for ceramics conveying rollers[J]. Front Mech Eng, 2011, 6(3): 277-286.
[14] Lezhi YE, Desheng LI, Bingfeng JIAO. Three-dimensional electromagnetic analysis and design of permanent magnet retarder[J]. Front Mech Eng Chin, 2010, 5(4): 438-441.
[15] Hui AN, Fan HE, Lingxia XING, Xiaoyang LI. Oscillation frequency of simplified arterial tubes[J]. Front Mech Eng Chin, 2009, 4(3): 300-304.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed