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Determining casting defects in near-net shape casting aluminum parts by computed tomography |
Jiehua LI1( ), Bernd OBERDORFER2, Daniel HABE2, Peter SCHUMACHER1,2 |
1. Institute of Casting Research, Montanuniversität Leoben, Leoben A-8700, Austria 2. Austrian Foundry Research Institute, Leoben A-8700, Austria |
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Abstract Three types of near-net shape casting aluminum parts were investigated by computed tomography to determine casting defects and evaluate quality. The first, second, and third parts were produced by low-pressure die casting (Al-12Si-0.8Cu-0.5Fe-0.9Mg-0.7Ni-0.2Zn alloy), die casting (A356, Al-7Si-0.3Mg), and semi-solid casting (A356, Al-7Si-0.3Mg), respectively. Unlike die casting (second part), low-pressure die casting (first part) significantly reduced the formation of casting defects (i.e., porosity) due to its smooth filling and solidification under pressure. No significant casting defect was observed in the third part, and this absence of defects indicates that semi-solid casting could produce high-quality near-net shape casting aluminum parts. Moreover, casting defects were mostly distributed along the eutectic grain boundaries. This finding reveals that refinement of eutectic grains is necessary to optimize the distribution of casting defects and reduce their size. This investigation demonstrated that computed tomography is an efficient method to determine casting defects in near-net shape casting aluminum parts.
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Keywords
near-net shape casting
aluminum parts
casting defects
low pressure die casting
die casting
semi-solid casting
computed tomography
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Corresponding Author(s):
Jiehua LI
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Just Accepted Date: 07 December 2017
Online First Date: 09 January 2018
Issue Date: 23 January 2018
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