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Frontiers of Structural and Civil Engineering

ISSN 2095-2430

ISSN 2095-2449(Online)

CN 10-1023/X

Postal Subscription Code 80-968

2018 Impact Factor: 1.272

Front. Struct. Civ. Eng.    2023, Vol. 17 Issue (8) : 1199-1210    https://doi.org/10.1007/s11709-023-0949-y
RESEARCH ARTICLE
Development of combined transitional pavement structure for urban tram track-road grade crossings
Boshun GAO1, Xin XIAO1(), Jiayu WANG1, Ligao JIANG2, Qing YAO2
1. Key Laboratory of Road and Traffic Engineering of Ministry of Education, Tongji University, Shanghai 201804, China
2. Shanghai Urban Construction Municipal Engineering (Group) Co., Ltd., Shanghai 200065, China
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Abstract

The grade crossings and adjacent pavements of urban trams are generally subjected to complex load conditions and are susceptible to damage. Therefore, in this study, a novel pavement structure between tram tracks and roads constructed using polyurethane (PU) elastic concrete and ultra-high-performance concrete (UHPC), referred to as a track-road transitional pavement (TRTP), is proposed. Subsequently, its performance and feasibility are evaluated using experimental and numerical methods. First, the mechanical properties of the PU elastic concrete are evaluated. The performance of the proposed structure is investigated using a three-dimensional finite element model, where vehicle-induced dynamic and static loads are considered. The results show that PU elastic concrete and the proposed combined TRTP are applicable and functioned as intended. Additionally, the PU elastic concrete achieved sufficient performance. The recommended width of the TRTP is approximately 50 mm. Meanwhile, the application of UHPC under a PU elastic concrete layer significantly reduces vertical deformation. Results of numerical calculations confirmed the high structural performance and feasibility of the proposed TRTP. Finally, material performance standards are recommended to provide guidance for pavement design and the construction of tram-grade crossings in the future.

Keywords urban tram track      grade crossing      combined track-road transitional pavement      polyurethane elastic concrete      finite element method     
Corresponding Author(s): Xin XIAO   
About author:

Peng Lei and Charity Ngina Mwangi contributed equally to this work.

Just Accepted Date: 28 April 2023   Online First Date: 15 September 2023    Issue Date: 16 November 2023
 Cite this article:   
Boshun GAO,Xin XIAO,Jiayu WANG, et al. Development of combined transitional pavement structure for urban tram track-road grade crossings[J]. Front. Struct. Civ. Eng., 2023, 17(8): 1199-1210.
 URL:  
https://academic.hep.com.cn/fsce/EN/10.1007/s11709-023-0949-y
https://academic.hep.com.cn/fsce/EN/Y2023/V17/I8/1199
Fig.1  Typical distresses at urban tram track-road grade crossings.
propertytest methodunitvalue
tensile strengthASTM D638 [20]MPa6.87
elongation at breakASTM D638%540.2
hardnessGB/T 531.1-2008 [21]Shore D65
tearing strengthASTM D624 [22]N/mm15.1
rotary viscosityJTG E20-2011 [23]cP3650
surface drying timeGB/T 19250-2013 [24]min50
hard drying timeGB/T 19250-2013min110
tensile strength after agingASTM D638MPa7.13
elongation after agingASTM D638%471.6
Tab.1  Basic properties of PU binder used
Fig.2  Preparation procedure of PU elastic concrete and test methods: (a) preparation procedure; (b) compressive strength test; (c) impact resistance test; (d) tensile strength test; (e) interfacial adhesive and shearing strength test.
Fig.3  Proposed novel transitional pavement structure for TRTP at grade crossings.
Fig.4  Procedures for constructing proposed novel structure in the rehabilitation project: (a) grooving asphalt pavement; (b) paving UHPC; (c) mixing PU binder; (d) paving elastic concrete; (e) transitional pavement.
materialselasticity (MPa)Poisson’s ratiodensity (kg·m?3)
rail2100000.37850
milling materials9.50.495900
rail top sealant1.150.351200
rail pads150.4585
PU elastomer34000.353000
UHPC480000.22700
AC-1314000.352450
AC-2012000.352450
concrete slab280000.22500
Tab.2  Material parameters of each structural component
Fig.5  Established FEM model and load conditions: (a) established three-dimensional model; (b) static load conditions; (c) application of moving loads.
Fig.6  Experimental test results: (a) compressive strength; (b) impact resistance; (c) tensile strength and elastic recovery rate; (d) interfacial adhesive and shearing strength.
Fig.7  Three different widths of the combined transitional pavement and their effects: (a) three different widths; (b) effect of width in terms of stress.
Fig.8  Comparison of maximum deformation yielded by TRTP with and without UHPC.
Fig.9  Stress on transitional pavement under various static loads: (a) vertical stress; (b) distribution of maximum vertical stress across proposed structure (load condition 2); (c) transverse stress; (d) distribution of maximum transversal stress across proposed structure (load condition 4).
Fig.10  Simulation results under dynamic load: (a) compressive stress; (b) tensile stress; (c) shearing stress; (d) effect of velocity on tensile stress.
analyse formstructure typewidth of pavement (m)loading conditionvehicle speed (km/h)total calculation times
static23424 times
dynamic23110–6036 times
Tab.3  Parameters and calculation times for FEM analysis
load formmaximum compressive stress (MPa)maximum tensile stress (MPa)maximum shearing stress (MPa)
static load5.350.701.06
dynamic load4.500.501.10
Tab.4  Maximum stresses under two load forms
materialpropertystandardrequirement
bindertensile strengthASTM D638≥ 6 MPa
elongation at breakASTM D638≥ 200%
hardnessGB/T 531.1-2008≥ 60
tearing strengthASTM D624≥ 14.3 N/mm
rotary viscosityJTG E20-2011≤ 4000 cP
surface drying timeGB/T 19250-201310–60 min
hard drying timeGB/T 19250-201330–120 min
tensile strength after agingASTM D638≥ 5.17 MPa
elongation after agingASTM D638≥ 150%
mixturecompressive strengthASTM D695≥ 6 MPa
tensile strengthASTM D638≥ 1 MPa
elastic recoveryASTM D638≥ 95%
impact resistanceASTM D5628no cracks
interface shear strength with concreteGB/T 16777-2008≥ 2 MPa
Tab.5  Recommended performance parameters of road-rail transitional pavement
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