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Frontiers of Mechanical Engineering

ISSN 2095-0233

ISSN 2095-0241(Online)

CN 11-5984/TH

Postal Subscription Code 80-975

2018 Impact Factor: 0.989

Front. Mech. Eng.    2022, Vol. 17 Issue (1) : 14    https://doi.org/10.1007/s11465-021-0670-2
RESEARCH ARTICLE
Implicit Heaviside filter with high continuity based on suitably graded THB splines
Aodi YANG1, Xianda XIE1, Nianmeng LUO1, Jie ZHANG2, Ning JIANG1, Shuting WANG1()
1. School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
2. School of Energy and Power Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
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Abstract

The variable density topology optimization (TO) method has been applied to various engineering fields because it can effectively and efficiently generate the conceptual design for engineering structures. However, it suffers from the problem of low continuity resulting from the discreteness of both design variables and explicit Heaviside filter. In this paper, an implicit Heaviside filter with high continuity is introduced to generate black and white designs for TO where the design space is parameterized by suitably graded truncated hierarchical B-splines (THB). In this approach, the fixed analysis mesh of isogeometric analysis is decoupled from the design mesh, whose adaptivity is implemented by truncated hierarchical B-spline subjected to an admissible requirement. Through the intrinsic local support and high continuity of THB basis, an implicit adaptively adjusted Heaviside filter is obtained to remove the checkboard patterns and generate black and white designs. Threefold advantages are attained in the proposed filter: a) The connection between analysis mesh and adaptive design mesh is easily established compared with the traditional adaptive TO method using nodal density; b) the efficiency in updating design variables is remarkably improved than the traditional implicit sensitivity filter based on B-splines under successive global refinement; and c) the generated black and white designs are preliminarily compatible with current commercial computer aided design system. Several numerical examples are used to verify the effectiveness of the proposed implicit Heaviside filter in compliance and compliant mechanism as well as heat conduction TO problems.

Keywords topology optimization      truncated hierarchical B-spline      isogeometric analysis      black and white designs      Heaviside filter     
Corresponding Author(s): Shuting WANG   
About author: Miaojie Yang and Mahmood Brobbey Oppong contributed equally to this work.
Just Accepted Date: 01 March 2022   Issue Date: 29 April 2022
 Cite this article:   
Aodi YANG,Xianda XIE,Nianmeng LUO, et al. Implicit Heaviside filter with high continuity based on suitably graded THB splines[J]. Front. Mech. Eng., 2022, 17(1): 14.
 URL:  
https://academic.hep.com.cn/fme/EN/10.1007/s11465-021-0670-2
https://academic.hep.com.cn/fme/EN/Y2022/V17/I1/14
Fig.1  HB and THB curves after the same local refinement of a B-spline curve: (a) a B-spline curve, (b) the HB curve after local refinement of (a), and (c) the THB curve after local refinement of (a).
Fig.2  Example of HB and its three hierarchical levels.
Fig.3  Comparison between simplified and standard hierarchical bases: (a) standard hierarchical basis, (b) simplified hierarchical basis.
Fig.4  Truncated operation for standard and simplified HB bases: (a) standard HB, (b) simplified HB, (c) standard THB, and (d) simplified THB.
Fig.5  Admissible hierarchical design mesh and density field defined in Eq. (12): (a) 2D density design mesh, (b) density field based on THB of design mesh (a).
Fig.6  
Fig.7  Updating rule for design variables in local refinement.
Fig.8  
Fig.9  Difference between simplified and standard function spaces in local coarsening.
Fig.10  Mapping between fixed IGA analysis mesh and hierarchical design mesh.
Fig.11  Calculation of density value of an arbitrary Gaussian point for fixed IGA analysis mesh.
Fig.12  Different numbers of density variables that influence the red cross density point. Density point affected by nine density variables of control points (a) in uniform mesh and (b) in hierarchical mesh. (c) Density point affected by 10 density variables of control points in hierarchical mesh.
Fig.13  Influence region of different THB basis functions of level 0: THB basis function (a) in the left of hierarchical mesh, (b) in the middle of hierarchical mesh, and (c) in the top–left of hierarchical mesh.
Fig.14  Comparison of influence region of functions for THB of different levels: (a) level 0, (b) level 1, and (c) level 2.
Fig.15  Local refinement of THB when p = 2: (a) initial THB basis with one level, (b) refined THB basis with two levels, and (c) refined THB basis with three levels.
Fig.16  Comparisons of approximated Heaviside functions under different degrees of THB basis: (a) THB basis with p = 2 and (b) Heaviside function approximated by THB basis with p = 2. (c) THB basis with p = 3 and (d) Heaviside function approximated by THB basis with p = 3. (e) THB basis with p = 4 and (f) Heaviside function approximated by THB basis with p = 4. (g) THB basis with p = 5 and (h) Heaviside function approximated by THB basis with p = 5.
Fig.17  Problem configuration of 2D Michell beam.
Degree of THB basis Iterations Objective function Number of design variables
2 192 66.2489 14284
3 199 66.5414 15791
4 237 66.8978 17930
5 232 67.4124 19187
Tab.1  Comparisons between different degrees of THB basis for hierarchical design mesh subjected to m = 2 admissible constraints
Fig.18  Four optimized results by the proposed adaptive ITO methods with different degrees of THB basis: optimized result with (a) p = 2, (b) p = 3, (c) p = 4, and (d) p = 5.
Fig.19  Influence region of a basis function in optimization result when p = 5: (a) optimized result, (b) magnifying result marked by a yellow rectangle in (a), (c) local hierarchical design mesh of (b), (d) active basis function of level 2 that influences mesh in (c).
m Iterations Objective function Number of design variables
2 192 66.2489 14284
3 237 66.8654 10734
4 233 66.8746 10186
Tab.2  Comparisons between different admissible restrictions imposed on hierarchical design mesh with degree p of THB basis equal to 2
Fig.20  Optimized designs and admissible hierarchical design meshes for m = 2, m = 3, and m = 4.
Fig.21  Influence regions of two active THB basis functions with m = 3 admissible constraints: (a) optimized result with p = 2, (b) magnifying result marked by yellow rectangle of (a), (c) local hierarchical design mesh associated with (b), (d) active basis function of level 2 that takes effect on the mesh in (c), (e) another active basis function of level 2 that influences mesh depicted in (c), and (f) magnifying result marked by a blue rectangle in (a).
Fig.22  Variation of structural topologies for Michell structure, where N is the number of levels of hierarchical design mesh, and numvariables is the number of design variables (a) for initial design, (b) for iterations = 23, (c) for iterations = 50, (d) for iterations = 91, and (e) for iterations = 192.
Fig.23  Admissible hierarchical design meshes at four stages of optimization.
Fig.24  Convergence histories of objective and volume fraction constraint functions.
Fig.25  3D density field and its CAD model for Michell structure: (a) 3D density field for optimal design, (b) CAD model of Michell structure.
Fig.26  Comparison of stress analysis of two optimized Michell structures: (a) optimized result by method in Ref. [68], (b) optimized result by our method.
Fig.27  Comparison of gray coefficient of two optimized designs: (a) optimized result based on suitably graded THB [69], M nd=18.68%, (b) optimized result of this section M nd=4.17%.
Cases Iterations Objective functions Number of design variables Decline ratio of design variables (compared with Group 3)
1 192 66.2489 14284 72.62%
2 201 66.7624 14008 73.15%
3 192 66.1971 52164 0
Tab.3  Comparisons of optimization results of three cases
Fig.28  Comparisons of optimal results of three cases (listed in Table 3) for Michell structure: (a) case 1, (b) case 2, and (c) case 3.
Fig.29  Comparison of updating time in design variables under three cases (listed in Table 3) for Michell structure.
Refinement level Time/s
Marking strategy 1 Marking strategy 2
1 0.0130 1.0012
2 0.6188 10.8548
3 2.3757 72.2003
Tab.4  Comparisons of optimization results using two marking strategies
Fig.30  Comparisons of optimized results using two marking strategies: (a) optimal result using marking strategy 1, (b) optimal result using marking strategy 2.
Fig.31  Initial conditions of 3D cantilever problem.
Fig.32  Initial design, three intermediate designs, and final design for 3D cantilever (a) for initial design, (b) for iterations = 15, (c) for iterations = 28, (d) for iterations = 55, and (e) for iterations = 83.
Fig.33  Variations of objective function, volume fraction, and hierarchical density design mesh for 3D cantilever.
Fig.34  Initial conditions of 2D compliant mechanism.
Fig.35  Initial design, two intermediate designs, and final design for compliant mechanism: (a) for initial design, (b) for iterations = 35, (c) for iterations = 76, and (d) for final design.
Fig.36  Variations of objective function, volume fraction constraint fraction, and adaptive design mesh.
Fig.37  Initial conditions of heat conduction TO problem.
Fig.38  Four designs for 2D heat conduction TO problem: (a) for initial design, (b) for iterations = 21, (c) for iterations = 41, and (d) for final design.
Fig.39  Variations of objective function, volume fraction, and admissible hierarchical design mesh for heat conduction problem solved by proposed adaptive TO approach.
Abbreviations
CAD Computer aided design
FEM Finite element method
HB Hierarchical B-splines
IGA Isogeometric analysis
ITO Isogeometric topology optimization
NURBS Nonuniform rational B-splines
SIMP Solid isotropic material with penalization
TO Topology optimization
THB Truncated hierarchical B-splines
Variables
Ael Volume of the eth element of level l
Aj Volume of the jth active element
alpha Coefficient to control the descent speed of the gradient of design variables
B B-spline basis function space
BAl, new New added active basis functions of level l
BA,rl,old The active functions to be refined
BA,ul,old Active functions remaining unaltered
c Compliance
ckl+1 Coefficient of Bl with respect to Bkl+1
ckτ,l +1 Truncated coefficient of Bl with respect to Bkl+1 for standard HB
ck τ,l+1~ Truncated coefficient of Bl with respect to Bkl+1 for simplified HB
CAN1 ,new Transformation matrix to map the new function space into basis functions of level N − 1
CAN1 ,old Transformation matrix to map the old function space into basis functions of level N − 1
Cl Transformation matrix to map the active THB basis functions up to level l to the basis functions of level l
Cll+1 Transformation matrix to map BAl,new to BA,rl ,old
C( Bil) Children of Bk l+1 in Bl+1
C(Q) Children of Q
Dik Updating factor
E Elastic modulus
E0 Elastic modulus of solid material
Emin Elastic modulus of void material
f External force
f in pu t Input force
Jul Index transformation matrix to obtain the indices of BA, ul,old in B Al,new
kinput, kout Input and output springs, respectively
K Stiffness matrix
Ke Stiffness matrix of the eth element
Kj0 Stiffness matrix of the jth quadrature points
ke Number of active elements affected by R Ai
kq Number of quadrature points in the region supporting of RAi
m Admissible parameter
move Move limit
Mnd Gray coefficient describes the design converged to a black and white (0/1) discrete solution
M c Union of deactivated elements to be reactivated
M r Union of elements to be refined
N Number of levels of the THB basis function space
Nl Dimension of spline space of level l
Ncl Number of active control points of level l
Nel Number of active elements of level l
N c (Q,Q,m) Coarsening neighborhood of Q under m admissible constraint
N r (Q,Q,m) Refinement neighborhood of Q under m admissible constraint
NF Number of density coefficients
p Degree of B-spline
penal Penalty factor
P( Bkl+1) Parent of Bil in Bl
P(Q) Parent of Q
Q Cartesian mesh
R0, R1 Active basis functions of levels 0 and 1, respectively
R A An arbitrary active THB basis function
RAi(ξ,η) Value of the ith active basis function at parameter point (ξ ,η)
Rl Active basis functions of level l
S( Q,k) Support extension of Q with respect to level k
T Temperature
tl Thermal load
truncl+1 Truncated operation
trun cl+1~( Bil) Truncated operation for simplified HB basis
u Displacement
u ou t Output displacement
ue Displacement of the eth element
u(x) Nodal displacement vector
V Volume of the design domain
V ¯ Upper limit of the volume fraction for the solid material
V( x) Material volume
x Union of material density design variables of all active control points
x G,j Density value of the jth Gaussian quadrature points
α Value of an active THB basis function
Ξ Knot vectors
Ω Parametric domain
H Standard HB basis
Q Hierarchical mesh
H~ Simplified HB basis
T Standard THB basis
T~ Simplified THB basis
ρ Density
ρA Density design variable of the active control point of RA
ρAi ith density design variable
ρold, ρnew Original and locally refined density fields, respectively
ρc ne w Locally coarsened density field
ρA, rl,old Design variables with respect to BA,rl, ol d
ρA, ul,old Design variables with respect to BA,ul, ol d
ρel Centroid density of the eth active element of level l
ρGj Density of the jth quadrature points in the locally supported region
ρik ith density design variables at the kth iterative steps
ρlow, ρup Minimum and maximum values of the densities to determine the blurry regions of the design domain, respectively
ρmin Minimum value of the densities in the coarsening updating rule
ρ (ξ,η) Density at an arbitrary parameter coordinate (ξ ,η)
ν Poisson’s ratio
β An arbitrary B-spline basis function
η Damping factor
λ Lagrange multiplier
μ Shift parameter
  
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