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Turbidity-adaptive underwater image enhancement method using image fusion
Bin HAN, Hao WANG, Xin LUO, Chengyuan LIANG, Xin YANG, Shuang LIU, Yicheng LIN
Front. Mech. Eng.. 2022, 17 (3 ): 13-.
https://doi.org/10.1007/s11465-021-0669-8
Clear, correct imaging is a prerequisite for underwater operations. In real freshwater environment including rivers and lakes, the water bodies are usually turbid and dynamic, which brings extra troubles to quality of imaging due to color deviation and suspended particulate. Most of the existing underwater imaging methods focus on relatively clear underwater environment, it is uncertain that if those methods can work well in turbid and dynamic underwater environments. In this paper, we propose a turbidity-adaptive underwater image enhancement method. To deal with attenuation and scattering of varying degree, the turbidity is detected by the histogram of images. Based on the detection result, different image enhancement strategies are designed to deal with the problem of color deviation and blurring. The proposed method is verified by an underwater image dataset captured in real underwater environment. The result is evaluated by image metrics including structure similarity index measure, underwater color image quality evaluation metric, and speeded-up robust features. Test results exhibit that the method can correct the color deviation and improve the quality of underwater images.
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A valveless piezoelectric pump with novel flow path design of function of rectification to improve energy efficiency
Jianhui ZHANG, Xiaosheng CHEN, Zhenlin CHEN, Jietao DAI, Fan ZHANG, Mingdong MA, Yuxuan HUO, Zhenzhen GUI
Front. Mech. Eng.. 2022, 17 (3 ): 29-.
https://doi.org/10.1007/s11465-022-0685-3
Existing valveless piezoelectric pumps are mostly based on the flow resistance mechanism to generate unidirectional fluid pumping, resulting in inefficient energy conversion because the majority of mechanical energy is consumed in terms of parasitic loss. In this paper, a novel tube structure composed of a Y-shaped tube and a ȹ-shaped tube was proposed considering theory of jet inertia and vortex dissipation for the first time to improve energy efficiency. After verifying its feasibility through the flow field simulation, the proposed tubes were integrated into a piezo-driven chamber, and a novel valveless piezoelectric pump with the function of rectification (NVPPFR) was reported. Unlike previous pumps, the reported pump directed the reflux fluid to another flow channel different from the pumping fluid, thus improving pumping efficiency. Then, mathematical modeling was established, including the kinetic analysis of vibrator, flow loss analysis of fluid, and pumping efficiency. Eventually, experiments were designed, and results showed that NVPPFR had the function of rectification and net pumping effect. The maximum flow rate reached 6.89 mL/min, and the pumping efficiency was up to 27%. The development of NVPPFR compensated for the inefficiency of traditional valveless piezoelectric pumps, broadening the application prospect in biomedicine and biology fields.
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Toward autonomous mining: design and development of an unmanned electric shovel via point cloud-based optimal trajectory planning
Tianci ZHANG, Tao FU, Yunhao CUI, Xueguan SONG
Front. Mech. Eng.. 2022, 17 (3 ): 30-.
https://doi.org/10.1007/s11465-022-0686-2
With the proposal of intelligent mines, unmanned mining has become a research hotspot in recent years. In the field of autonomous excavation, environmental perception and excavation trajectory planning are two key issues because they have considerable influences on operation performance. In this study, an unmanned electric shovel (UES) is developed, and key robotization processes consisting of environment modeling and optimal excavation trajectory planning are presented. Initially, the point cloud of the material surface is collected and reconstructed by polynomial response surface (PRS) method. Then, by establishing the dynamical model of the UES, a point to point (PTP) excavation trajectory planning method is developed to improve both the mining efficiency and fill factor and to reduce the energy consumption. Based on optimal trajectory command, the UES performs autonomous excavation. The experimental results show that the proposed surface reconstruction method can accurately represent the material surface. On the basis of reconstructed surface, the PTP trajectory planning method rapidly obtains a reasonable mining trajectory with high fill factor and mining efficiency. Compared with the common excavation trajectory planning approaches, the proposed method tends to be more capable in terms of mining time and energy consumption, ensuring high-performance excavation of the UES in practical mining environment.
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A hybrid deep learning model for robust prediction of the dimensional accuracy in precision milling of thin-walled structural components
Long BAI, Fei XU, Xiao CHEN, Xin SU, Fuyao LAI, Jianfeng XU
Front. Mech. Eng.. 2022, 17 (3 ): 32-.
https://doi.org/10.1007/s11465-022-0688-0
The use of artificial intelligence to process sensor data and predict the dimensional accuracy of machined parts is of great interest to the manufacturing community and can facilitate the intelligent production of many key engineering components. In this study, we develop a predictive model of the dimensional accuracy for precision milling of thin-walled structural components. The aim is to classify three typical features of a structural component—squares, slots, and holes—into various categories based on their dimensional errors (i.e., “high precision,” “pass,” and “unqualified”). Two different types of classification schemes have been considered in this study: those that perform feature extraction by using the convolutional neural networks and those based on an explicit feature extraction procedure. The classification accuracy of the popular machine learning methods has been evaluated in comparison with the proposed deep learning model. Based on the experimental data collected during the milling experiments, the proposed model proved to be capable of predicting dimensional accuracy using cutting parameters (i.e., “static features”) and cutting-force data (i.e., “dynamic features”). The average classification accuracy obtained using the proposed deep learning model was 9.55% higher than the best machine learning algorithm considered in this paper. Moreover, the robustness of the hybrid model has been studied by considering the white Gaussian and coherent noises. Hence, the proposed hybrid model provides an efficient way of fusing different sources of process data and can be adopted for prediction of the machining quality in noisy environments.
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Mechanical design, modeling, and identification for a novel antagonistic variable stiffness dexterous finger
Handong HU, Yiwei LIU, Zongwu XIE, Jianfeng YAO, Hong LIU
Front. Mech. Eng.. 2022, 17 (3 ): 35-.
https://doi.org/10.1007/s11465-022-0691-5
This study traces the development of dexterous hand research and proposes a novel antagonistic variable stiffness dexterous finger mechanism to improve the safety of dexterous hand in unpredictable environments, such as unstructured or man-made operational errors through comprehensive consideration of cost, accuracy, manufacturing, and application. Based on the concept of mechanical passive compliance, which is widely implemented in robots for interactions, a finger is dedicated to improving mechanical robustness. The finger mechanism not only achieves passive compliance against physical impacts, but also implements the variable stiffness actuator principle in a compact finger without adding supererogatory actuators. It achieves finger stiffness adjustability according to the biologically inspired stiffness variation principle of discarding some mobilities to adjust stiffness. The mechanical design of the finger and its stiffness adjusting methods are elaborated. The stiffness characteristics of the finger joint and the actuation unit are analyzed. Experimental results of the finger joint stiffness identification and finger impact tests under different finger stiffness presets are provided to verify the validity of the model. Fingers have been experimentally proven to be robust against physical impacts. Moreover, the experimental part verifies that fingers have good power, grasping, and manipulation performance.
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State-of-the-art on theories and applications of cable-driven parallel robots
Zhaokun ZHANG, Zhufeng SHAO, Zheng YOU, Xiaoqiang TANG, Bin ZI, Guilin YANG, Clément GOSSELIN, Stéphane CARO
Front. Mech. Eng.. 2022, 17 (3 ): 37-.
https://doi.org/10.1007/s11465-022-0693-3
Cable-driven parallel robot (CDPR) is a type of high-performance robot that integrates cable-driven kinematic chains and parallel mechanism theory. It inherits the high dynamics and heavy load capacities of the parallel mechanism and significantly improves the workspace, cost and energy efficiency simultaneously. As a result, CDPRs have had irreplaceable roles in industrial and technological fields, such as astronomy, aerospace, logistics, simulators, and rehabilitation. CDPRs follow the cutting-edge trend of rigid–flexible fusion, reflect advanced lightweight design concepts, and have become a frontier topic in robotics research. This paper summarizes the kernel theories and developments of CDPRs, covering configuration design, cable-force distribution, workspace and stiffness, performance evaluation, optimization, and motion control. Kinematic modeling, workspace analysis, and cable-force solution are illustrated. Stiffness and dynamic modeling methods are discussed. To further promote the development, researchers should strengthen the investigation in configuration innovation, rapid calculation of workspace, performance evaluation, stiffness control, and rigid–flexible coupling dynamics. In addition, engineering problems such as cable materials, reliability design, and a unified control framework require attention.
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Design and analysis of partially decoupled translational parallel mechanisms with single-loop structures
Lin WANG, Yuefa FANG, Dan ZHANG, Luquan LI
Front. Mech. Eng.. 2022, 17 (3 ): 39-.
https://doi.org/10.1007/s11465-022-0695-1
This study presents a family of novel translational parallel mechanisms (TPMs) with single-loop topological structures. The proposed mechanism consists of only revolute and prismatic joints. The novel TPMs are simpler in structure and have fewer joints and components than the well-known Delta Robot. Four types of 2-degree of freedom driving systems are applied to different limb structures to avoid the moving actuator that causes the problem of increased moving mass. Four sample TPMs are constructed using the synthesized limbs, and one of them is investigated in terms of kinematic performance. First, a position analysis is performed and validated through numerical simulation to reveal the characteristics of partially decoupled motion, which improves the controllability of TPM. Second, singular configurations are identified, and the resulting singularity curve is obtained. Lastly, the workspace of TPM is analyzed, and the relationship between the singular configurations and the reachable workspace is explored. The workspace of the 3-CRR (C denotes the cylindrical joint and R denotes the revolute joint) translational mechanism is also presented to prove that the proposed TPM has a fairly large workspace.
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Function-oriented optimization design method for underactuated tendon-driven humanoid prosthetic hand
Yue ZHENG, Xiangxin LI, Lan TIAN, Guanglin LI
Front. Mech. Eng.. 2022, 17 (3 ): 40-.
https://doi.org/10.1007/s11465-022-0696-0
The loss of hand functions in upper limb amputees severely restricts their mobility in daily life. Wearing a humanoid prosthetic hand would be an effective way of restoring lost hand functions. In a prosthetic hand design, replicating the natural and dexterous grasping functions with a few actuators remains a big challenge. In this study, a function-oriented optimization design (FOD) method is proposed for the design of a tendon-driven humanoid prosthetic hand. An optimization function of different functional conditions of full-phalanx contact, total contact force, and force isotropy was constructed based on the kinetostatic model of a prosthetic finger for the evaluation of grasping performance. Using a genetic algorithm, the optimal geometric parameters of the prosthetic finger could be determined for specific functional requirements. Optimal results reveal that the structure of the prosthetic finger is significantly different when designed for different functional requirements and grasping target sizes. A prosthetic finger was fabricated and tested with grasping experiments. The mean absolute percentage error between the theoretical value and the experimental result is less than 10%, demonstrating that the kinetostatic model of the prosthetic finger is effective and makes the FOD method possible. This study suggests that the FOD method enables the systematic evaluation of grasping performance for prosthetic hands in the design stage, which could improve the design efficiency and help prosthetic hands meet the design requirements.
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Learning from biological attachment devices: applications of bioinspired reversible adhesive methods in robotics
Kun XU, Peijin ZI, Xilun DING
Front. Mech. Eng.. 2022, 17 (3 ): 43-.
https://doi.org/10.1007/s11465-022-0699-x
Many organisms have attachment organs with excellent functions, such as adhesion, clinging, and grasping, as a result of biological evolution to adapt to complex living environments. From nanoscale to macroscale, each type of adhesive organ has its own underlying mechanisms. Many biological adhesive mechanisms have been studied and can be incorporated into robot designs. This paper presents a systematic review of reversible biological adhesive methods and the bioinspired attachment devices that can be used in robotics. The study discussed how biological adhesive methods, such as dry adhesion, wet adhesion, mechanical adhesion, and sub-ambient pressure adhesion, progress in research. The morphology of typical adhesive organs, as well as the corresponding attachment models, is highlighted. The current state of bioinspired attachment device design and fabrication is discussed. Then, the design principles of attachment devices are summarized in this article. The following section provides a systematic overview of climbing robots with bioinspired attachment devices. Finally, the current challenges and opportunities in bioinspired attachment research in robotics are discussed.
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Fatigue and impact analysis and multi-objective optimization design of Mg/Al assembled wheel considering riveting residual stress
Wenchao XU, Dengfeng WANG
Front. Mech. Eng.. 2022, 17 (3 ): 45-.
https://doi.org/10.1007/s11465-022-0701-7
The multi-material assembled light alloy wheel presents an effective lightweight solution for new energy vehicles, but its riveting connection remains a problem. To address this problem, this paper proposed the explicit riveting-implicit springback-implicit fatigue/explicit impact sequence coupling simulation analysis method, analyzed the fatigue and impact performance of the punching riveting connected magnesium/aluminum alloy (Mg/Al) assembled wheel, and constructed some major evaluation indicators. The accuracy of the proposed simulation method was verified by conducting physical experiments of single and cross lap joints. The punching riveting process parameters of the assembled wheel joints were defined as design variables, and the fatigue and impact performance of the assembled wheel was defined as the optimization objective. The connection-performance integration multi-objective optimization design of the assembled wheel considering riveting residual stress was designed via Taguchi experiment, grey relational analysis, analytic hierarchy process, principal component analysis, and entropy weighting methods. The optimization results of the three weighting methods were compared, and the optimal combination of design variables was determined. The fatigue and impact performance of the Mg/Al assembled wheel were effectively improved after optimization.
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16 articles