Please wait a minute...
Frontiers of Chemical Science and Engineering

ISSN 2095-0179

ISSN 2095-0187(Online)

CN 11-5981/TQ

Postal Subscription Code 80-969

2018 Impact Factor: 2.809

Front Chem Eng Chin    2010, Vol. 4 Issue (4) : 515-522    https://doi.org/10.1007/s11705-010-0516-7
RESEARCH ARTICLE
Experimental study on bubble behavior and CFD simulation of large-scale slurry bubble column reactor
Haoyi SUN, Tao LI, Weiyong YING(), Dingye FANG
State Key Laboratory of Chemical Engineering, East China University of Science and Technology, Shanghai 200237, China
 Download: PDF(569 KB)   HTML
 Export: BibTeX | EndNote | Reference Manager | ProCite | RefWorks
Abstract

Slurry bubble column reactors (SBCR) is a three-phase fluidized reactor with outstanding advantages compared with other reactors and is difficult to scale-up due to lack of information on hydrodynamics and mass transfer over a wide range of operating conditions of commercial interest. In this paper, an experiment was conducted to investigate the bubble behavior in SBCR with a height of 5600 mm and an interior diameter of 480 mm. Bubble rise velocity, bubble diameter, and gas holdup in different radial and axial positions are measured in SBCR using four-channel conductivity probe. Tap water, air, and glass beads (mean diameter 75–150 μm) are used as liquid, gas, and solid phases, respectively. It shows that hydrodynamic parameters have good regularity in SBCR. Moreover, a commercial computational fluid dynamics (CFD) package, Fluent, was used to simulate the process in SBCR. The simulations were carried out using axi-symmetric 2-D grids. Data obtained from experiment and CFD simulation are compared, and results show that the tendency of simulation is almost uniform with the experiment, which can help to obtain further understanding about multiphase flow process and establish a model about the synthesis of alcohol ether fuel in SBCR.

Keywords SBCR      four-channel conductivity probe      hydrodynamics      CFD     
Corresponding Author(s): YING Weiyong,Email:wying@ecust.edu.cn   
Issue Date: 05 December 2010
 Cite this article:   
Haoyi SUN,Tao LI,Weiyong YING, et al. Experimental study on bubble behavior and CFD simulation of large-scale slurry bubble column reactor[J]. Front Chem Eng Chin, 2010, 4(4): 515-522.
 URL:  
https://academic.hep.com.cn/fcse/EN/10.1007/s11705-010-0516-7
https://academic.hep.com.cn/fcse/EN/Y2010/V4/I4/515
1 Nambiar D K R, Kumar R, Das T R, Gandhi K S. A new model for the breakage frequency of drops in turbulent stirred dispersions. Chemical Engineering Science , 1992, 47(12): 2989–3002
doi: 10.1016/0009-2509(92)87001-7
2 Randolph A D. A population balance for countable entities. Canadian Journal of Chemical Engineering , 1964, 42: 280–28l
3 Cents A H G, Jansen D J W, Brilman D W F, Versteeg G F. Influence of small amounts of additives on gas hold-up, bubble size, and interfacial area. Industrial & Engineering Chemistry Research , 2005, 44(14): 4863–4870
doi: 10.1021/ie049475f
4 Wang T F, Wang J F, Ren F, Jin Y. Application of doppler ultrasound velocimetry in multiphase flow. Chemical Engineering Journal , 2003, 92(1-3): 111–122
doi: 10.1016/S1385-8947(02)00128-6
5 Zhang K, Zhao Y, Zhang B. Hydrodynamic behavior in a tapered bubble column. Chemical Research in Chinese Universities , 2004, 20(4): 478–482 (in Chinese)
6 Fredrickson A G, Tsuchiya H M. Continuous propagation of micro-organisms. AIChE Journal. American Institute of Chemical Engineers , 1963, 9(4): 459–468
doi: 10.1002/aic.690090410
7 Utomo M B, Sakai T, Uchida S. Use of neural network-ultrasonic technique for measuring gas and solid hold-ups in a slurry bubble column. Chemical Engineering & Technology , 2002, 25(3): 293
doi: 10.1002/1521-4125(200203)25:3<293::AID-CEAT293>3.0.CO;2-X
8 Weinstein H, Shao M, Schnitzlein M. Radial variation in solid density in high velocity fluidization. In: Basu P, ed. Circulating Fluidized Bed Technology . Oxford: Pergamon Press, 1986, 201–206
9 Vandu C O, Koop K, Krishna R. Large bubble sizes and rise velocities in a bubble column slurry reactor. Chemical Engineering & Technology , 2004, 27(11): 1195–1199
doi: 10.1002/ceat.200402126
10 Heard W B, Richter G R. Computational fluid dynamics in chemical reaction engineering. United Engineering Foundation, San Diego , 1996, 106–110
11 Thompson T. Vision 2020 comes into focus: the multiphase fluid dynamics research consortium. C & EN News , 1999, 185–190
12 Pan Y, Dudukovic M P, Chang M. Numerical investigation of gas-driven flow in 2-D bubble columns. AIChE Journal. American Institute of Chemical Engineers , 2000, 46(3): 434–449
doi: 10.1002/aic.690460303
[1] M Helal Uddin, Nesrin Ozalp, Jens Heylen, Cedric Ophoff. A new approach for fuel injection into a solar receiver/reactor: Numerical and experimental investigation[J]. Front. Chem. Sci. Eng., 2018, 12(4): 683-696.
[2] Anan Wang,Helen H. Lou,Daniel Chen,Anfeng Yu,Wenyi Dang,Xianchang Li,Christopher Martin,Vijaya Damodara,Ajit Patki. Combustion mechanism development and CFD simulation for the prediction of soot emission during flaring[J]. Front. Chem. Sci. Eng., 2016, 10(4): 459-471.
[3] Minhua ZHANG,Fang MENG,Zhongfeng GENG. CFD simulation on shell-and-tube heat exchangers with small-angle helical baffles[J]. Front. Chem. Sci. Eng., 2015, 9(2): 183-193.
[4] Ali SHAHMOHAMMADI,Arezou JAFARI. Application of different CFD multiphase models to investigate effects of baffles and nanoparticles on heat transfer enhancement[J]. Front. Chem. Sci. Eng., 2014, 8(3): 320-329.
[5] W. Widiyastuti, Adhi Setiawan, Sugeng Winardi, Tantular Nurtono, Heru Setyawan. Particle formation of hydroxyapatite precursor containing two components in a spray pyrolysis process[J]. Front Chem Sci Eng, 2014, 8(1): 104-113.
[6] Chong PANG, Wei TAN, Endian SHA, Yuanqing TAO, Liyan LIU. Simulating multiphase flow in a two-stage pusher centrifuge using computational fluid dynamics[J]. Front Chem Sci Eng, 2012, 6(3): 329-338.
[7] Mona EBRAHIMIFAKHAR, Elmira MOHSENZADEH, Sadegh MORADI, Mostafa MORAVEJI, Mahmoud SALIMI. CFD simulation of the hydrodynamics in an internal air-lift reactor with two different configurations[J]. Front Chem Sci Eng, 2011, 5(4): 455-462.
[8] Zhaoguang XU, Yanqiu PAN, Yalan YU. CFD simulation on membrane distillation of NaCl solution[J]. Front Chem Eng Chin, 2009, 3(3): 293-297.
[9] Yiqun WANG, Lifeng YAN. CFD based combustion model for sewage sludge gasification in a fluidized bed[J]. Front Chem Eng Chin, 2009, 3(2): 138-145.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed