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Frontiers of Chemical Science and Engineering

ISSN 2095-0179

ISSN 2095-0187(Online)

CN 11-5981/TQ

Postal Subscription Code 80-969

2018 Impact Factor: 2.809

Front Chem Sci Eng    2012, Vol. 6 Issue (1) : 38-46    https://doi.org/10.1007/s11705-011-1167-z
RESEARCH ARTICLE
Effective regeneration of thermally deactivated commercial V-W-Ti catalysts
Xuesong SHANG1,2, Jianrong LI1, Xiaowei YU1, Jinsheng CHEN1(), Chi HE1()
1. Key Laboratory of Urban Environment and Health, Institute of Urban Environment, Chinese Academy of Sciences, Xiamen 361021, China; 2. College of Chemical Engineering, Huaqiao University, Xiamen 361021, China
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Abstract

An effective method for the regeneration of thermally deactivated commercial monolith SCR catalysts was investigated. Two types of regenerated solutions, namely NH4Cl (1 mol/L) and dilute H2SO4 (0.5 mol/L), were employed to treat the used catalyst. The effects of temperature and the regeneration process on the structural and textural properties of the catalysts were determined by X-ray diffraction, scanning electron microscopy, N2 adsorption/desorption, elemental analysis and Fourier transform infrared spectroscopy. The results suggest that the anatase phase of the used catalyst is maintained after exposure to high temperatures. Some of the catalytic activity was restored after regeneration. The catalyst regenerated by aqueous NH4Cl had a higher activity than that of the catalyst treated by dilute H2SO4. The main reason is that the NH3 generated from the decomposition of NH4Cl at high temperatures can be adsorbed onto the catalyst which promotes the reaction. The aggregated V2O5 were partially re-dispersed during the regeneration process, and the intrinsic oxidation of ammonia with high concentrations of O2 is a factor that suppresses the catalytic activity.

Keywords V2O5-WO3/TiO2 catalysts      thermal deactivation      regeneration      NH4Cl      dilute H2SO4 solution     
Corresponding Author(s): CHEN Jinsheng,Email:jschen@iue.ac.cn; HE Chi,Email:che@iue.ac.cn   
Issue Date: 05 March 2012
 Cite this article:   
Xuesong SHANG,Jianrong LI,Xiaowei YU, et al. Effective regeneration of thermally deactivated commercial V-W-Ti catalysts[J]. Front Chem Sci Eng, 2012, 6(1): 38-46.
 URL:  
https://academic.hep.com.cn/fcse/EN/10.1007/s11705-011-1167-z
https://academic.hep.com.cn/fcse/EN/Y2012/V6/I1/38
Fig.1  Experimental set-up for the evaluation of catalytic activity. 1. Mass flow controllers; 2. flue gas mixer; 3. preheater; 4. temperature control system; 5. reactor; 6. catalyst bed; 7. NH adsorption bottle; 8. flue gas analyzer; 9. bottles for tail gas treatment
Fig.2  X-ray diffraction of fresh, used and regenerated catalysts
Fig.3  SEM and TEM (insets) micrographs of all catalysts
CatalystsSpecific surface area /(m2·g-1)Total pore volume /(cm3·g-1)Average pore diameter /nm
F59.40.24016.2
U17.80.0334.8
N-R27.60.0676.7
H-R25.70.0565.2
Tab.1  Pore properties of fresh, used, and regenerated catalyst
Fig.4  N adsorption/desorption isotherms for samples. Inserts: pore size distribution calculated from N desorption branch of the gas sorption data
Fig.5  FT-IR spectra for used and regenerated catalyst
CatalystsTiWV
wt-%a)at-%b)wt-%a)at-%b)wt-%a)at-%b)
F184.7593.9813.494.141.761.88
F285.2594.3312.543.942.211.73
F384.3193.7713.674.012.022.22
AVc)84.7794.0313.234.032.001.94
SDd)0.470.280.610.100.220.25
U177.7791.1319.625.992.612.88
U282.9292.3513.523.923.563.73
U385.2194.2512.884.040.911.71
AVc)81.9792.5815.344.652.362.77
SDd)3.811.573.721.161.341.01
N-R182.3192.9716.114.942.582.45
N-R281.5592.7516.365.032.142.22
N-R382.2993.0115.774.821.942.17
AVc)82.0592.9115.084.932.222.28
SDd)0.430.140.290.110.320.14
H-R184.1193.5713.734.212.162.22
H-R283.7992.8814.214.372.002.75
H-R384.2293.7913.864.041.822.17
AVc)84.0493.4113.934.211.992.38
SDd)0.220.470.250.170.170.32
Tab.2  EDX elemental analysis of the fresh, used, and regenerated catalyst
Fig.6  NO conversion at different temperatures
Fig.7  Online record of NO conversion for samples at 350°C
Fig.8  Effect of oxygen concentration on catalytic activity
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