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Green Remanufacturing Engineering and Its Development Strategy in China
Bin-shi Xu
Front. Eng. 2016, 3 (2): 102-106.
https://doi.org/10.15302/J-FEM-2016024
Made in China 2025 proposes that “develop the remanufacturing industry vigorously, implement high-end remanufacturing, smart remanufacturing, and in-service remanufacturing, advance the identification of remanufacturing products, and promote sustainable and healthy development of the manufacturing industry”. Remanufacturing is an extension of the manufacturing industry chain, and it is an important part of advanced manufacturing and green manufacturing. The product function, technical performance, greenness and economy of the remanufacturing products are no worse than those of the new products. The cost of remanufacturing products is only about 50% of new products. Remanufacturing can save energy 60%, and material 70%, so the adverse impact on the environment is significantly reduced. At present, China’s remanufacturing industry is developing rapidly, and the manufacturing pilot has been in full swing. Meanwhile, the policies and regulations, basic theory, key technology, and industry standards of remanufacturing have been continuously innovated and completed.
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An Exploration of Surface Integrity Remanufacturing for Aeroengine Components
Qiao Xiang,Yong He,Ting-hong Hou
Front. Eng. 2016, 3 (2): 107-114.
https://doi.org/10.15302/J-FEM-2016025
Surface integrity is the major factor impacting on the operation quality, service life and reliability of the aeroengine components. The surface integrity of aeroengine component is damaged by the failures such as crack, deformation, oxidation, corrosion, erosion, and microstructural degeneration. It adopts advanced remanufacturing technologies to restore or improve the surface integrity and regenerate these high value parts. This paper firstly puts forward the concept, namely surface integrity remanufacturing for aeroengine components, and its connotation. The key remanufacturing technologies have been developed to repair the components with surface damages. Ultimately, some application examples of surface integrity remanufacturing technologies as well as their effects in aeroengine maintenance are introduced. The discarded components have been reused and their service lives have been extended and their reliability has been increased by implementing surface integrity remanufacturing. It has realized “The Repaired Components Outpacing the New Ones”, material saving, energy saving, and emission reduction.
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Optimal Timing and Recycling Operation Mode for Electro-Mechanical Products Active Remanufacturing
Wang Gao,Tao Li,Shi-tong Peng,Liang Wang,Hong-chao Zhang
Front. Eng. 2016, 3 (2): 115-122.
https://doi.org/10.15302/J-FEM-2016019
The uncertainties of remanufactured products in multi-life cycle service, such as injury and restoration process route, are comprehensively analyzed in the present study from perspectives of cost and the environment. Based on life cycle assessment method and the life cycle cost analysis, the optimal timing model of active remanufacturing for electro-mechanical products is established considering these uncertainties. In addition, regarding the active remanufacturing as its guidance, this study explores the economic efficiency and corresponding operation mode of electro-mechanical products when recycling in the optimal timing. To validate the optimal timing model for electro-mechanical products active remanufacturing, a specific type of product is taken as a case study with mathematical statistics method and Monte Carlo simulation.
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The Development Situation, Future and Counter Measures of Remanufacturing Industry in China
Wen-qiang Liu, Jun-yuan Mo, Cheng-kui Gu
Front. Eng. 2016, 3 (2): 123-131.
https://doi.org/10.15302/J-FEM-2016021
Currently, resource supply and demand contradiction, and over-loaded environment capacity have become a bottleneck for sustainable economic development in China. Electro-mechanical products are approaching a peak of obsolescence, and massive abandoned electro-mechanical products are causing severe environmental pollution, huge waste of resources and potential safety hazard. Remanufacturing is repairing or modifying worn mechanical products using high-tech method, which buffers the contradiction between wasting and shortage of resources, and brings industry towards a comprehensive utilization of resource and environmental protection. As a new strategic industry, remanufacturing, which is highly coherent with the development strategy of the circular economy, is still in its infancy in China. This paper analyzes the developmental trends and problems of the remanufacturing industry in China, and proposes promoting measures based on the engineering practices of remanufacturing.
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Remanufacturing in Industry 4.0
Ming-zhou Liu,Cong-hu Liu,Mao-gen Ge,Yuan Zhang,Qing-hua Zhu
Front. Eng. 2016, 3 (2): 144-146.
https://doi.org/10.15302/J-FEM-2016020
Using the theory of human blood circulation system, the authors explore the importance of remanufacturing in Industry 4.0. In this paper, they draw analogies between smart factory and human heart, between smart products and blood, and, between product function and nutrition and oxygen in the blood. Remanufacturing is analogous to the ingestion of oxygen and nutrition in lesser circulation or systemic circulation. Remanufacturing well supports recycling production, which is significant in realizing intelligent industry. Furthermore, this paper discusses the development direction of remanufacturing engineering in Industry 4.0 ages.
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The Application and the Prospect of Remanufacturing Technologies in the Metallurgical Industry
Jie Xiong,Jian-cheng Fan,Jv Yuan
Front. Eng. 2016, 3 (2): 165-170.
https://doi.org/10.15302/J-FEM-2016023
Metallurgical equipment is subjected to severe working conditions and the components suffer from various types of physical damages such as abrasion, corrosion and crack. Advanced surface engineering technologies and resistant coatings on the damaged surface can improve surface properties, extend service lives, reduce maintenance costs and improve product quality in the metallurgical industry. This paper introduces remanufacturing technologies, including electroplating, overlaying welding, thermal spraying and laser surface cladding and their applications in the metallurgical industry, and analyzes the development tendency and prospect of remanufacturing technologies.
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