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Frontiers of Chemical Science and Engineering

ISSN 2095-0179

ISSN 2095-0187(Online)

CN 11-5981/TQ

Postal Subscription Code 80-969

2018 Impact Factor: 2.809

Front. Chem. Sci. Eng.    2023, Vol. 17 Issue (1) : 34-45    https://doi.org/10.1007/s11705-022-2234-3
RESEARCH ARTICLE
Systematic screening procedure and innovative energy-saving design for ionic liquid-based extractive distillation process
Tuanjie Shen1, Liumei Teng2, Yanjie Hu3(), Weifeng Shen4()
1. Anhui XinShiJi Pharmaceutical Co., Ltd., Hefei 230000, China
2. School of Materials Science and Engineering, Chongqing University of Arts and Sciences, Chongqing 402160, China
3. School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China
4. School of Chemistry and Chemical Engineering, Chongqing University, Chongqing 400044, China
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Abstract

In the traditional extractive distillation process, organic solvents are often used as entrainers. However, environmental influence and high energy-consumption are significant problems in industrial application. In this study, a systematic screening strategy and innovative energy-saving design for ionic liquid-based extractive distillation process was proposed. The innovative energy-saving design focused on the binary minimum azeotrope mixtures isopropanol and water. Miscibility, environmental impact and physical properties (e.g., melting point and viscosity) of 30 ionic liquids were investigated. 1-Ethyl-3-methyl-imidazolium dicyanamide and 1-butyl-3-methyl-imidazolium dicyanamide were selected as candidate entrainers. Feasibility analysis of these two ionic liquids was further performed via residue curve maps, isovolatility line and temperature profiles. An innovative ionic liquid-based extractive distillation process combining distillation column and stripping column was designed and optimized with the objective function of minimizing the total annualized cost. The results demonstrate that the total annualized cost was reduced by 19.9% with 1-ethyl-3-methyl-imidazolium dicyanamide as the entrainer and by 24.3% with 1-butyl-3-methyl-imidazolium dicyanamide, compared with that of dimethyl sulfoxide. The method proposed in this study is conducive to the green and sustainable development of extractive distillation process.

Keywords ionic liquid      entrainer screening      feasibility analysis      extractive distillation     
Corresponding Author(s): Yanjie Hu,Weifeng Shen   
About author:

Changjian Wang and Zhiying Yang contributed equally to this work.

Online First Date: 15 December 2022    Issue Date: 21 February 2023
 Cite this article:   
Tuanjie Shen,Liumei Teng,Yanjie Hu, et al. Systematic screening procedure and innovative energy-saving design for ionic liquid-based extractive distillation process[J]. Front. Chem. Sci. Eng., 2023, 17(1): 34-45.
 URL:  
https://academic.hep.com.cn/fcse/EN/10.1007/s11705-022-2234-3
https://academic.hep.com.cn/fcse/EN/Y2023/V17/I1/34
Fig.1  (a) The thermodynamic phase diagram of the azeotrope system using a heavy entrainer and (b) temperature profiles of each tray in the distillation column.
Fig.2  Existing isopropanol dehydration process by the conventional ED process.
Fig.3  The proposed isopropanol?water separation process by the use of ED and stripping columns.
Fig.4  The flowsheet of the sequential iterative linear optimization search.
Fig.5  Thermodynamic analysis on ED of isopropanol?water: (a) isovolatility line and RCM and (b) temperature profiles.
ILsMWTb/KTC/KPC/barVC/(cm3·mol?1)ZCω
[EMIM]DCA177.2737.299929.11597.80.1760.7661
[BMIM]DCA205.266831012.629.96630.23560.3048
Tab.1  The physical properties of ILs [EMIM]DCA and [BMIM]DCA
Component iComponent jIsopropanolWater[EMIM]DCAIsopropanol[EMIM]DCAWater[BMIM]DCAIsopropanol[BMIM]DCAWater
Aij–1.31150000
Aji6.82840000
Bij426.3978–172.8650109.297682.95652090.5701
Bji–1483.4573273.7190–496.9810–139.9687–846.5239
Cij0.30.30.30.30.3
Tab.2  NRTL binary interaction parameters for the isopropanol?water-entrainers system
Fig.6  (a) Effect of [EMIM]DCA entrainer solvent flowrate on the bottom temperature of distillation column and (b) effect of [BMIM]DCA entrainer solvent flowrate on the bottom temperature of distillation column.
Fig.7  The influence of key operating variables of DMSO on TAC, including (a) solvent flowrate, (b) the number of stage (NT1) of EC, (c) TAC vs NE and NF for S = 100 kmol?h–1, (d) number of stage (NT2) of the recovery column and (e) the feed location of entrainer and water (NB) of the recovery column.
Fig.8  The optimal isopropanol dehydration processes using DMSO as the entrainers.
Fig.9  The impacts of key operating variables of [EMIM]DCA: (a) solvent flowrate, (b) the number of stage (NT1) of EC, (c) TAC vs NE and NF for S = 60 kmol?h–1, (d) the number of stage (NT2) of stripping column, and (e) the optimal isopropanol dehydration processes with [EMIM]DCA as the entrainer.
Fig.10  The impacts of key operating variables of [BMIM]DCA: (a) solvent flowrate, (b) the number of stage (NT1) of EC, (c) TAC vs NE and NF for S = 60 kmol?h–1 and (d) the number of stage (NT2) of stripping column, and (e) the optimal isopropanol dehydration processes using [BMIM]DCA as entrainer.
ED columnDMSO[EMIM]DCA[BMIM]DCA
Total stages284541
Solvent flowrate/(kmol?h–1)1006080
i.d./ma)1.5271.4041.463
QR/MWb)1.8931.6181.764
QC/MWc)1.4911.2071.147
QHX/MWd)0.3610.2040.275
Total capital/(106 $)0.8410.9110.908
Energy/(106 $?year–1)0.2110.1810.196
TAC/(106 $?year–1)0.4620.4630.499
Recovery unit
Total stages2534
i.d./m1.0715.5881.346
QR/MW0.524
QC/MW0.483
Total capital/(106$)0.3990.190.054
Energy/(106 $?year–1)0.059
TAC/(106 $?year–1)0.1910.0630.018
Total system
Total captical/(106 $)1.241.1010.962
Total energy/(106 $?year–1)0.2690.1810.196
TAC0.6830.5470.517
Tab.3  Comparison of TAC for isopropanol dehydration by ED using DMSO, [EMIM]DCA, and [BMIM]DCA at the optimized conditions
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