The formation mechanism and the influence factor of residual stress in machining

doi:10.1007/s11465-014-0311-0

Front. Mech. Eng.

2014, Vol. 9

Issue (3) : 265-269 https://doi.org/10.1007/s11465-014-0311-0

RESEARCH ARTICLE

The formation mechanism and the influence factor of residual stress in machining

Zhaoxu QI,Bin LI,Liangshan XIONG(

)

Department of Mechanical Engineering, Huazhong University of Science & Technology, Wuhan 430074, China

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Abstract

Residual stresses generated in cutting process have important influences on workpiece performance. The paper presents a method of theoretical analysis in order to explicate the formation mechanism of residual stresses in cutting. An important conclusion is drawn that the accumulated plastic strain is the main factor which determines the nature and the magnitude of surface residual stresses in the workpiece. On the basis of the analytical model for residual stress, a series of simulations for residual stress prediction during cutting AISI 1045 steel are implemented in order to obtain the influences of cutting speed, depth of cut and tool edge radius on surface residual stress in the workpiece. And these influences are explained from the perspective of formation mechanism of residual stress in cutting. The conclusions have good applicability and can be used to guide the parameters selection in actual production.

Keywords residual stress analytical model strain plastic cutting parameter

Corresponding Author(s): Liangshan XIONG

Online First Date: 27 August 2014 Issue Date: 10 October 2014

Cite this article:

Zhaoxu QI,Bin LI,Liangshan XIONG. The formation mechanism and the influence factor of residual stress in machining[J]. Front. Mech. Eng., 2014, 9(3): 265-269.

URL:

https://academic.hep.com.cn/fme/EN/10.1007/s11465-014-0311-0
https://academic.hep.com.cn/fme/EN/Y2014/V9/I3/265

Fig.1 Schematic of force load in orthogonal cutting

Fig.2 Stress field distribution near the tool tip. (a) XX stress; (b) ZZ stress

Fig.3 Schematic of stress states near the tool tip

Tab.1 Constants of Johnson-Cook flow stress model for AISI 1045 steel [16]

Tab.2 Material parameters for AISI 1045 steel

Tab.3 Cutting parameters for different cases

Fig.4 Influences curves of different cutting conditions on residual stresses. (a) The influence of cutting speed; (b) the influence of cutting depth; (c) the influence of edge radius; (d) the influence of cutting time

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