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Frontiers of Mechanical Engineering

ISSN 2095-0233

ISSN 2095-0241(Online)

CN 11-5984/TH

Postal Subscription Code 80-975

2018 Impact Factor: 0.989

Front. Mech. Eng.    2016, Vol. 11 Issue (4) : 403-411    https://doi.org/10.1007/s11465-016-0405-y
RESEARCH ARTICLE
Air bearing center cross gap of neutron stress spectrometer sample table support system
Yang LI,Yunxin WU(),Hai GONG,Xiaolei FENG
State Key Laboratory of High Performance Complex Manufacturing, Changsha 410083, China; College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China; Nonferrous Metal Oriented Advanced Structural Materials and Manufacturing Cooperative Innovation Center, Central South University, Changsha 410083, China
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Abstract

A support system is the main load-bearing component of sample table for neutron stress spectrometer, and air bearing is an important element of a support system. The neutron stress spectrometer sample table was introduced, and the scheme for air bearing combination was selected. To study the performance of air bearing center cross gap, finite element models (FEMs) were established based on air motion and Reynolds equations, effects of air supply pressure, and gap parameters on the overturning moment and bearing capacity of air bearing center cross gap were analyzed. Results indicate that the width, depth, and height differences of the marble floor gap played important roles in the performance of the air bearing. When gap width is lesser than 1 mm and gap depth is lower than 0.4 mm, bearing capacity and overturning moment would vary rapidly with the variation of the width and depth. A gap height difference results in the bearing capacity dropping rapidly. The FEM results agree well with experimental results. Further, findings of the study could guide the design of the support system and marble floor.

Keywords neutron stress spectrometer      sample table      support system      air bearing      center cross gap      simulation      experiment     
Corresponding Author(s): Yunxin WU   
Just Accepted Date: 07 November 2016   Online First Date: 21 November 2016    Issue Date: 29 November 2016
 Cite this article:   
Yang LI,Yunxin WU,Hai GONG, et al. Air bearing center cross gap of neutron stress spectrometer sample table support system[J]. Front. Mech. Eng., 2016, 11(4): 403-411.
 URL:  
https://academic.hep.com.cn/fme/EN/10.1007/s11465-016-0405-y
https://academic.hep.com.cn/fme/EN/Y2016/V11/I4/403
Parameters Value
Bearing capacity/kg 1000
Measurable space/mm3 800×800×400
Positional accuracy/mm 30?500
Rotation angle/(° ) >360
Running accuracy/(° ) 0.05
Tab.1  Main technical parameters of sample table
Fig.1  Air bearing combination scheme: (a) Schematic drawing of installation of air bearing system; (b) structural drawing of air bearing; (c) dimensional drawing of air bearing
Fig.2  3D models of sample table: (a) Structural drawing; (b) dimensional drawing
Fig.3  Schematic models of cross gap of air bearing: (a) Center cross gap; (b) eccentric cross gap with two holes; (c) eccentric cross gap with one hole
Parameters Symbol Value
Bearing outside diameter/mm D1 80
Distribution diameter of throttle hole/mm D 50
Diameter of throttle hole/mm D 0.15
Depth of throttle hole/mm h1 0.25
Number of the throttle hole n 4
Gap of air film/mm h 20
Width of air film/mm a 0.5
Depth of air film/mm b 0.5
Tab.2  Basic parameters of the simulation model of cross gap of air bearing
Fig.4  Pressure profile of air bearing: (a) Non-cross gap; (b) center cross gap
Types of cross gap Bearing capacity/N Air consumption/(kg·s-1) Overturning moment/(N·m)
Non-cross gap 141.4 4.9×10-5 0.017
Center cross gap 80.7 5.9×10-5 0.022
Tab.3  Bearing properties
Fig.5  Effect of gap width on bearing capacity and air consumption: (a) Varying curve of bearing capacity; (b) varying curve of air consumption
Fig.6  Effect of gap depth on bearing capacity and air consumption: (a) Varying curve of bearing capacity; (b) varying curve of air consumption
Fig.7  Effect of gap height difference on bearing capacity and overturning moment: (a) Varying curve of bearing capacity; (b) varying curve of overturning moment
Fig.8  Air bearing: (a) Dimensional drawing; (b) product picture
Fig.9  Experiment process: (a) Experiment equipment; (b) pressing of supporting block; (c) adjustment of gap width
Gap width/mm Air film thickness/mm Bearing capacity/N
0.5 10 44.92
0.5 15 26.66
0.5 20 16.21
0.5 25 10.69
1.0 20 15.37
1.5 20 14.65
2.0 20 14.24
Tab.4  Bearing capacity varies with gap width and air film thickness
Fig.10  Curve graph of bearing capacity: (a) Varies with the air film thickness; (b) varies with the gap width
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